Editorial Technical Reference

Deaeration Section / Scrubbing Section

This page explains how Deaeration Section / Scrubbing Section is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A functional section within a deaerator that removes dissolved gases (primarily oxygen and carbon dioxide) from water or process fluids through physical and/or chemical scrubbing methods.

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Product Specifications

Technical details and manufacturing context for Deaeration Section / Scrubbing Section

Definition
The deaeration/scrubbing section is a critical component of a deaerator system where dissolved gases are eliminated from water or industrial fluids. This section typically employs a combination of heating, pressure reduction, and contact with scrubbing media (such as steam or chemical solutions) to strip oxygen, carbon dioxide, and other non-condensable gases. It functions to prevent corrosion, improve thermal efficiency, and maintain product quality in various industrial processes. The section operates by exposing the fluid to conditions that reduce gas solubility—typically through heating to raise temperature and/or reducing pressure. In scrubbing configurations, the fluid comes into direct contact with a scrubbing medium (like steam or chemical solutions) that absorbs or reacts with the dissolved gases. The gases are then vented from the system, leaving deaerated fluid to proceed to subsequent stages. This component is typically fabricated from stainless steel, carbon steel, or alloy materials, with material selection depending on the fluid corrosivity and operating conditions. Key parameters include operating pressure (1.0–1.6 MPa), design temperature (104–120°C per GB/T 150), flow capacity (10–500 t/h), oxygen removal efficiency (≥99.5% per GB/T 1576), residual oxygen content (≤0.05 mg/L per GB/T 1576), pressure drop (0.02–0.05 MPa), material grade (Q345R/304 per GB/T 713), nozzle size (DN25–DN100 per GB/T 9112), weight (500–5000 kg), dimensions (1500×800×2000 to 5000×2000×4000 mm), insulation thickness (50–100 mm per GB/T 4272), and corrosion allowance (1.5–3 mm per GB/T 150). These values are reference ranges and must be verified for the specific model and application. The section is designed for integration into deaerator systems used in power generation, chemical processing, and boiler feedwater treatment. Proper selection requires consideration of fluid characteristics, required deaeration performance, and system interface dimensions. Verification with the manufacturer is essential to confirm compliance with applicable standards and to ensure the component meets the operational requirements.
Working Principle
The section operates by exposing the fluid to conditions that reduce gas solubility—typically through heating to raise temperature and/or reducing pressure. In scrubbing configurations, the fluid comes into direct contact with a scrubbing medium (like steam or chemical solutions) that absorbs or reacts with the dissolved gases. The gases are then vented from the system, leaving deaerated fluid to proceed to subsequent stages.
Common Materials
Stainless Steel, Carbon Steel, Alloy Materials
Technical Parameters
ParameterTypical rangeNotes & selection driver
Operating Pressure1.0–1.6 MPa
Design Temperature104–120 °CAbove 120°C requires special materialsGB/T 150
Flow Capacity10–500 t/hHigher capacities require multiple sections
Oxygen Removal Efficiency≥99.5 %Residual oxygen ≤ 0.05 mg/LGB/T 1576
Residual Oxygen Content≤0.05 mg/LFor boiler feedwaterGB/T 1576
Pressure Drop0.02–0.05 MPaHigher drop reduces efficiency
Material GradeQ345R/304304 for corrosive mediaGB/T 713
Nozzle SizeDN25–DN100 mmFlange connectionGB/T 9112
Weight500–5000 kgDepends on capacity and material
Dimensions (L×W×H)1500×800×2000–5000×2000×4000 mmCustomizable
Insulation Thickness50–100 mmFor heat retentionGB/T 4272
Corrosion Allowance1.5–3 mmFor carbon steelGB/T 150

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Spray Nozzles
    Distribute incoming fluid as fine droplets to maximize surface area for gas removal
    Material: Stainless Steel
  • Packing Media Part
    Provide extended surface area for gas-liquid contact in packed bed scrubbers
    Material: Polypropylene/Stainless Steel
  • Steam Distribution Header
    Evenly distribute scrubbing steam throughout the section
    Material: Carbon Steel/Stainless Steel

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Deaeration Section / Scrubbing Section.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0-10 bar (standard), up to 20 bar for high-pressure designs
flow rate: 5-500 m³/h (standard range), custom designs available
temperature: 50-150°C (typical), up to 200°C with special materials
slurry concentration: Up to 30% solids by weight (for slurry applications)
Media Compatibility
✓ Deionized water ✓ Boiler feedwater ✓ Chemical process fluids
Unsuitable: Highly viscous fluids (>1000 cP) or fluids with large particulate matter (>500 microns)
Sizing Data Required
  • Required flow rate (m³/h)
  • Inlet dissolved oxygen concentration (ppb or ppm)
  • Required outlet oxygen specification (ppb or ppm)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion-induced wall thinning
Cause: Exposure to acidic compounds (e.g., H2S, CO2) in the scrubbing process, combined with moisture and oxygen, leading to pitting and uniform corrosion in carbon steel components.
Fouling and scaling
Cause: Accumulation of mineral deposits (e.g., calcium carbonate, silica) or process contaminants on internal surfaces, reducing heat transfer efficiency in deaerators and flow capacity in scrubbers.
Maintenance Indicators
  • Unusual pressure drop increase across the scrubbing section, indicating flow restriction from fouling or internal damage.
  • Visible external corrosion, weeping, or blistering on vessel walls or piping, especially at welds and supports.
Engineering Tips
  • Implement a routine chemical treatment program to control scaling and corrosion, including pH monitoring and inhibitor dosing tailored to water chemistry.
  • Conduct regular non-destructive testing (e.g., ultrasonic thickness gauging) on critical components to detect wall thinning early and schedule proactive repairs.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASME B31.3 - Process piping EN 13445 - Unfired pressure vessels

Quoted from the published standard.

Manufacturing Precision
  • Flatness: 0.1mm per meter
  • Bore diameter: +/-0.05mm
Quality Inspection
  • Leak test (hydrostatic/pneumatic)
  • Dimensional verification with CMM

Manufacturers of Deaeration Section / Scrubbing Section

Manufacturer profiles associated with Deaeration Section / Scrubbing Section.

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Frequently Asked Questions

What is the primary function of the deaeration section?

The primary function is to remove dissolved gases, mainly oxygen and carbon dioxide, from water or process fluids to prevent corrosion and improve system efficiency.

What materials are commonly used for this component?

Common materials include stainless steel, carbon steel, and alloy materials. The specific grade, such as Q345R or 304, depends on the application and must be confirmed with the manufacturer.

What are typical operating pressure and temperature ranges?

Typical operating pressure is 1.0–1.6 MPa, and design temperature is 104–120°C (per GB/T 150). These are reference ranges; actual values depend on the specific model and must be verified.

How is oxygen removal efficiency measured?

Oxygen removal efficiency is typically expressed as a percentage, with a reference value of ≥99.5% per GB/T 1576. Residual oxygen content should be ≤0.05 mg/L. Verify these parameters with the manufacturer for your application.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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