Editorial Technical Reference

Embedded Industrial PC

This page explains how Embedded Industrial PC is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A ruggedized computing device designed for industrial environments, integrated within a User Interface Station to provide processing power and control capabilities.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Embedded Industrial PC

Definition
An embedded industrial PC is a specialized computing component within a User Interface Station that serves as the central processing unit for industrial control systems. It operates in harsh environments with features like wide temperature tolerance, vibration resistance, and dust/water protection. Within the User Interface Station, it processes operator inputs, runs control software, manages data acquisition, and communicates with other industrial equipment through various industrial protocols. The device is typically housed in an aluminum alloy chassis, uses industrial-grade circuit boards, and relies on solid-state storage for reliability. Key parameters include an Intel Core i5-8365UE processor (quad-core, 1.6 GHz base, up to 4.1 GHz), 8–32 GB DDR4 RAM (dual-channel, non-ECC), and 128–512 GB SSD storage (M.2 SATA or NVMe). It operates in temperatures from -20 to 60 °C and can be stored from -40 to 85 °C, with humidity tolerance of 10–90% RH (non-condensing). The front panel offers IP65 ingress protection (rear IP40) per IEC 60529. Power supply accepts 9–36 V DC with wide input and reverse polarity protection, consuming 35–60 W typically. Dimensions are 250 x 180 x 60 mm (panel-mount, cutout 232 x 162 mm), and weight ranges from 2.5 to 3.5 kg. It withstands vibration of 1.0 g at 10–500 Hz (IEC 60068-2-6) and shock of 15 g for 11 ms (IEC 60068-2-27). This component is designed for integration into a User Interface Station, where it executes control software, processes HMI inputs, and outputs control signals to machinery. It typically runs on real-time operating systems or specialized industrial software platforms to ensure deterministic performance. For procurement, verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The embedded industrial PC functions as a dedicated computing platform that executes industrial control software and applications. It receives input signals from human-machine interface (HMI) components, processes data according to programmed logic, and outputs control signals to industrial machinery. It typically operates on real-time operating systems or specialized industrial software platforms to ensure reliable and deterministic performance in automation applications. The device manages data acquisition from sensors and communicates with other equipment via industrial protocols. Its rugged design allows continuous operation in harsh conditions, and its solid-state storage ensures data integrity during vibration and temperature extremes.
Common Materials
Aluminum alloy chassis, Industrial-grade circuit boards, Solid-state storage
Technical Parameters
ParameterTypical rangeNotes & selection driver
ProcessorIntel Core i5-8365UEQuad-core, 1.6 GHz base, up to 4.1 GHz
RAM8–32 GB DDR4Dual-channel, non-ECC
Storage128–512 GB SSDM.2 SATA or NVMe
Operating Temperature-20–60 °CWith industrial-grade components
Storage Temperature-40–85 °C
Humidity10–90 % RHNon-condensing
Ingress ProtectionIP65Front panel; rear IP40IEC 60529
Power Supply9–36 V DCWide input, reverse polarity protection
Power Consumption35–60 WTypical, depending on load
Dimensions (W x H x D)250 x 180 x 60 mmPanel-mount, cutout 232 x 162
Weight2.5–3.5 kgDepending on configuration
Vibration Resistance1.0 g10–500 Hz, operatingIEC 60068-2-6
Shock Resistance15 g11 ms, operatingIEC 60068-2-27

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Motherboard
    Main circuit board containing CPU, memory slots, and expansion interfaces
    Material: Fiberglass-reinforced epoxy laminate
  • Heat Sink Part
    Dissipates heat from processor and other components
    Material: Aluminum or copper
  • Power Supply Unit
    Converts AC power to DC voltages required by internal components
    Material: Electronic components with metal casing
  • I/O Ports Part
    External interfaces for communication and peripheral connections
    Material: Metal connectors with plastic housings
  • Solid-State Storage
    Holds the OS and application software; being solid-state is what makes it survive vibration.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 1.5 bar (sealed enclosure rating)
other spec: IP65 ingress protection, 5-95% non-condensing humidity, 5G vibration resistance, 50G shock rating
temperature: -20°C to +70°C operating, -40°C to +85°C storage
Media Compatibility
✓ Factory automation control panels ✓ Process monitoring HMI stations ✓ Packaging machinery interfaces
Unsuitable: Direct immersion in liquids or exposure to explosive atmospheres (ATEX zones)
Sizing Data Required
  • Required processing performance (CPU/GPU specs)
  • I/O interface requirements (digital/analog counts, communication protocols)
  • Panel cutout dimensions and mounting constraints

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Thermal Overstress
Cause: Inadequate cooling due to dust accumulation, poor ventilation, or ambient temperature exceeding specifications, leading to component degradation or failure.
Electrochemical Migration
Cause: Condensation or high humidity in harsh industrial environments causing conductive filament growth between circuit traces, resulting in short circuits.
Maintenance Indicators
  • Intermittent or complete loss of display output despite power indicators being on
  • Audible continuous beeping or irregular fan noise indicating overheating or power supply issues
Engineering Tips
  • Implement regular compressed air cleaning of heatsinks and vents, and monitor ambient temperature with IoT sensors to prevent thermal cycling damage
  • Apply conformal coating to PCBs and ensure proper IP-rated enclosures are used in environments with moisture or chemical exposure

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 61000-6-2:2016 - Electromagnetic Compatibility (Industrial Environments) EN 50155:2017 - Railway Applications - Electronic Equipment Used on Rolling Stock

Quoted from the published standard.

Manufacturing Precision
  • PCB Dimensional Tolerance: +/-0.1mm
  • Enclosure Flatness: 0.05mm per 100mm
Quality Inspection
  • Thermal Cycling Test (-40°C to +85°C, 500 cycles)
  • Vibration Test (5-500 Hz, 5g RMS, 2 hours per axis)

Manufacturers of Embedded Industrial PC

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

CESIPC
Shenzhen, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
USR IOT Technology
Jinan, Shandong, CN
Also makes: HMI Touchscreen, Device Server, Panel PC and 9 more
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

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Frequently Asked Questions

What is the typical operating temperature range?

The operating temperature range is -20 to 60 °C, with storage from -40 to 85 °C. These values are reference ranges; confirm the specific model's ratings with the manufacturer.

What ingress protection does the front panel offer?

The front panel is rated IP65 per IEC 60529, while the rear is IP40. This indicates protection against dust and water jets from the front, but verify the exact rating for your configuration.

What power supply input is required?

The device accepts 9–36 V DC with wide input and reverse polarity protection. Typical power consumption is 35–60 W depending on load. Always check the manufacturer's specifications for your application.

What are the vibration and shock resistance ratings?

It withstands vibration of 1.0 g at 10–500 Hz (IEC 60068-2-6) and shock of 15 g for 11 ms (IEC 60068-2-27). These are reference values; verify with the supplier for your specific installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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