Editorial Technical Reference

End Bearing Assembly

This page explains how End Bearing Assembly is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A mechanical assembly that supports and facilitates the rotation of the annealing lehr roller at its terminal point.

End Bearing Assembly in a manufacturing environment
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Product Specifications

Technical details and manufacturing context for End Bearing Assembly

Definition
The End Bearing Assembly is a critical component of a Float Glass Annealing Lehr Roller. It is mounted at the end of the roller shaft and serves to support the roller's weight, maintain precise axial and radial alignment, and minimize friction during rotation as the glass sheet travels through the controlled cooling zone of the annealing lehr. The assembly typically consists of a bearing (e.g., roller or ball bearing) housed within a robust casing or pillow block. It transfers the radial and axial loads from the rotating roller to the stationary lehr structure. Lubrication within the bearing reduces friction, allowing for smooth, continuous rotation essential for the uniform transport and annealing of the glass sheet without causing surface defects. The assembly is designed to accommodate specific shaft sizes and load requirements, with bore diameters ranging from 50 to 120 mm, outer diameters from 90 to 200 mm, and widths from 20 to 50 mm, per ISO 15. Dynamic load ratings range from 30 to 150 kN, and static load ratings from 20 to 100 kN, per ISO 76. Tolerance classes P0 to P6 per ISO 492 ensure precision, while radial clearances C3 to C4 per ISO 5753-1 accommodate thermal expansion. Operating temperatures range from -20 to 120°C, with special grease required above 120°C. Maximum speeds are 500 to 3000 rpm, depending on load and lubrication. Lubrication options include grease for low speed and oil for high speed. Sealing types include RS for contact and 2Z for non-contact. Materials include chrome steel for bearing rings and rolling elements, and cast iron or ductile iron for the housing. Bearing steel grades per GB/T 18254 include GCr15 to G20CrMo. Weight ranges from 1 to 15 kg. These values are directory reference ranges; verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The End Bearing Assembly operates by housing a bearing that supports the roller shaft end. The bearing's inner ring fits onto the shaft, while the outer ring is secured in the housing. As the roller rotates, the bearing's rolling elements (balls or rollers) reduce friction between the rotating shaft and stationary housing. The housing transfers loads to the lehr structure. Lubrication (grease or oil) forms a film that separates moving parts, minimizing wear and heat. Proper sealing (RS or 2Z) prevents contamination and lubricant loss. The assembly maintains alignment and accommodates thermal expansion via radial clearance. This ensures smooth rotation, critical for uniform glass transport and annealing.
Common Materials
Chrome Steel (for bearing rings and rolling elements), Cast Iron or Ductile Iron (for housing/pillow block)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Bore Diameter50–120 mmMatches roller shaft sizeISO 15
Outer Diameter90–200 mmHousing fitISO 15
Width20–50 mmAxial space constraintISO 15
Dynamic Load Rating30–150 kNBearing lifeISO 76
Static Load Rating20–100 kNPeak loadsISO 76
Tolerance ClassP0–P6Precision requirementISO 492
Radial ClearanceC3–C4Thermal expansionISO 5753-1
Operating Temperature-20–120 °CAbove 120°C requires special grease
Max Speed500–3000 rpmDepends on load and lubrication
LubricationGrease–OilGrease for low speed, oil for high speed
Sealing TypeRS–2ZRS for contact, 2Z for non-contact
MaterialGCr15–G20CrMoBearing steel gradeGB/T 18254
Weight1–15 kgHandling and installation

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Bearing Insert Part
    The core rolling-element component that facilitates low-friction rotation between the inner ring (fitted to shaft) and outer ring (housed in block).
    Material: Chrome Steel
  • Housing / Pillow Block
    The stationary outer casing that houses the bearing, provides mounting points to the lehr structure, and often includes lubrication ports.
    Material: Cast Iron or Ductile Iron
  • Seals Part
    Prevents the ingress of dust, debris, and moisture while retaining lubricant within the bearing cavity.
    Material: Synthetic Rubber (NBR/FKM) or Felt
  • Locking Device
    Secures the bearing inner ring to the roller shaft, typically using an adapter sleeve, locking collar, or eccentric locking collar.
    Material: Steel

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 0.5 MPa axial load, 0.2 MPa radial load
other spec: Max rotational speed: 150 RPM, lubrication interval: 500 hours
temperature: Ambient to 300°C (continuous), peak 350°C (short-term)
Media Compatibility
✓ Clean dry air ✓ Mineral-based lubricants ✓ Low-abrasion particulate environments
Unsuitable: High-concentration acidic slurry or corrosive chemical vapors
Sizing Data Required
  • Roller shaft diameter (mm)
  • Required axial load capacity (kN)
  • Operating temperature range (°C)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Fatigue spalling
Cause: Cyclic loading exceeding material endurance limit, often due to improper preload, misalignment, or shock loads.
Lubrication failure
Cause: Insufficient or degraded lubricant leading to metal-to-metal contact, caused by contamination, incorrect lubricant type, or excessive operating temperatures.
Maintenance Indicators
  • High-frequency vibration or audible whining/grinding noises during operation
  • Excessive heat generation detected via thermal imaging or touch, indicating friction or overload
Engineering Tips
  • Implement precision alignment during installation using laser alignment tools and maintain proper shaft runout tolerances to minimize dynamic stresses.
  • Establish a condition-based lubrication program with scheduled oil analysis to monitor contamination levels and lubricant degradation, ensuring optimal viscosity and cleanliness.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 1132-1:2000 (Rolling bearings - Tolerances - Part 1: Terms and definitions) ANSI/ABMA 7:1995 (Tapered Roller Bearings - Radial Internal Clearance) DIN 5418-1:2016 (Rolling bearings - Spherical plain bearings - Part 1: Boundary dimensions and tolerances)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter tolerance: ±0.01 mm
  • Radial runout tolerance: 0.05 mm max
Quality Inspection
  • Dimensional verification with coordinate measuring machine (CMM)
  • Ultrasonic testing for internal defects

Manufacturers of End Bearing Assembly

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Frequently Asked Questions

What is the function of the End Bearing Assembly?

It supports the end of the annealing lehr roller, maintaining alignment and reducing friction during rotation, ensuring smooth transport of glass through the annealing lehr.

What materials are used in the End Bearing Assembly?

Chrome steel is used for bearing rings and rolling elements, while cast iron or ductile iron is used for the housing or pillow block.

What are the typical bore diameter and load ratings?

Bore diameter ranges from 50 to 120 mm, dynamic load rating from 30 to 150 kN, and static load rating from 20 to 100 kN, per ISO standards. Verify for your application.

How should I verify the correct End Bearing Assembly for my lehr?

Check shaft size, load requirements, operating temperature, speed, and lubrication. Confirm all parameters and standards with the legal manufacturer or supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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