Identification Reader for Tool Identification Systems

Product Specifications

Technical details and manufacturing context for Identification Reader

Definition

The Identification Reader is a critical component of the Tool Identification System responsible for detecting, reading, and interpreting identification markers (such as RFID tags, barcodes, or QR codes) attached to tools or equipment. It enables automated tracking, inventory management, and operational control by providing real-time identification data to the system's central processing unit. The reader is designed for integration into industrial machinery and equipment, offering a range of communication interfaces (RS232, RS485, Ethernet) to suit various PLC or PC-based control systems. It operates within a supply voltage of 24 V DC ±10% with reverse polarity protection, consuming 2–5 W. The device is available in housing materials of aluminum or stainless steel, with protection classes ranging from IP54 to IP65, making it suitable for washdown environments. Its operating and storage temperature range is -40 to 85 °C, and it can operate in non-condensing humidity of 10–95% RH. The reader's reading distance varies from 10 to 100 mm for RFID, depending on tag size and frequency, and it can process 100–500 tags per second. Physical dimensions range from 100×80×40 mm to 200×150×80 mm, with a weight of 0.5–2.0 kg. For selection, users must verify model-specific parameters such as reading distance, speed, communication protocol, and housing material against their application requirements. Standards such as ISO/IEC 14443 for RFID and IEC 60068-2-1/2 for temperature testing are referenced for verification. Always confirm the exact specifications and compliance with the legal manufacturer or supplier before procurement.

Working Principle

The Identification Reader operates by emitting a signal—radio frequency for RFID or optical for barcodes/QR codes—to detect nearby identification markers. It captures the encoded data from these markers, decodes the information, and transmits it to the system controller for processing and verification against the tool database. The reader's antenna or optical sensor receives the signal, and the internal circuitry converts it into digital data. This data is then sent via the selected communication interface to the central processing unit, enabling real-time identification and tracking.

Common Materials

Plastic housing, Electronic circuit board, Copper wiring

Technical Parameters

Parameter	Typical range	Notes & selection driver
Reading Distance	10–100 mm	For RFID; varies with tag size and frequencyISO/IEC 14443
Reading Speed	100–500 tags/s	Depends on protocol and interface
Communication Interface	RS232/RS485/Ethernet	Select based on PLC or PC integration
Supply Voltage	24 ±10% V DC	Reverse polarity protection required
Power Consumption	2–5 W	Typical for industrial readers
Operating Temperature	-40–85 °C	Extended range for outdoor useIEC 60068-2-1/2
Storage Temperature	-40–85 °C	Same as operating for simplicityIEC 60068-2-1/2
Humidity	10–95 % RH	Non-condensingIEC 60068-2-78
Protection Class	IP54–IP65	IP65 for washdown environmentsIEC 60529
Housing Material	Aluminum/Stainless Steel	Stainless steel for corrosive areas
Weight	0.5–2.0 kg	Depends on housing and options
Dimensions (L×W×H)	100×80×40–200×150×80 mm	Compact for tight spaces

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Antenna/Scanner Head
Emits signals and receives responses from identification markers

Material: Copper coil (RFID) or optical lens (barcode)
Signal Processor
Decodes and processes the raw data from identification markers

Material: Silicon chip
Communication Interface
Transmits processed identification data to the system controller

Material: Copper wiring with connector

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Tool Identification System

View system integration details

Manufacturers of Identification Reader

Manufacturer profiles associated with Identification Reader.

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Frequently Asked Questions

What types of identification markers can the reader detect?

The reader can detect RFID tags, barcodes, and QR codes, depending on the model. It emits radio frequency or optical signals to capture data from these markers.

What communication interfaces are available?

The reader supports RS232, RS485, and Ethernet interfaces. The choice depends on the integration with PLC or PC systems.

What is the operating temperature range?

The operating temperature range is -40 to 85 °C, as per IEC 60068-2-1/2 standards. Storage temperature is the same.

How do I select the right housing material?

Housing material options are aluminum and stainless steel. Stainless steel is recommended for corrosive environments, while aluminum is lighter. Verify the specific model's suitability for your application.

Data Basis

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Preliminary Technical Classification

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pressure:	0 to 2 bar
other spec:	Reading distance: 5-100 mm, Data transfer rate: Up to 1 Mbps
temperature:	-20°C to +85°C

Identification Reader

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards