Insertion Actuator for Vibration Motor Insertion

Product Specifications

Technical details and manufacturing context for Insertion Actuator

Definition

The Insertion Actuator is a critical component within the Vibration Motor Insertion Unit, responsible for executing the precise, controlled linear movement required to place vibration motors into their designated housings or assemblies during automated manufacturing processes. It ensures accurate positioning and consistent insertion force. This actuator is typically driven by a motor, converting rotary motion into linear motion via a lead screw, ball screw, or rack and pinion. The system, often PLC-based, controls stroke length, speed, and force to match the specific insertion cycle. The actuator is available with a stroke length of 10–50 mm, thrust force of 50–200 N, and operates at a pressure of 0.4–0.8 MPa. Position repeatability is ±0.05 mm under no-load conditions. It operates in temperatures from -10°C to 60°C, with seals rated for this range. The supply voltage is 24 V DC (±10%), and power consumption is 5–15 W at rated voltage. Protection class ranges from IP54 to IP65 (IEC 60529), suitable for dusty environments. The body is made of aluminum alloy 6061-T6 (ASTM B211), with other materials including stainless steel and engineering plastics. Weight varies from 1.5 to 3.0 kg depending on stroke length. Custom strokes are available on request. For selection, verify model-specific values and standards with the legal manufacturer or supplier. The actuator is designed for integration into automated assembly lines, requiring proper alignment and control signals. Maintenance signals include increased friction, unusual noise, or deviation from repeatability. Failure boundaries include operation outside specified pressure, temperature, or voltage ranges, which may cause insufficient force or seal damage. Always confirm the actual model's specifications and compliance with relevant standards before procurement.

Working Principle

The Insertion Actuator converts rotary motion from an electric motor into precise linear motion using a lead screw, ball screw, or rack and pinion mechanism. A PLC-based control system regulates the stroke length, speed, and force during the insertion cycle. The actuator moves the vibration motor to the target position and applies a controlled force to seat it correctly. Feedback from sensors ensures accurate positioning and repeatability. The system operates within specified pressure and voltage ranges to maintain performance.

Common Materials

Stainless Steel, Aluminum Alloy, Engineering Plastics

Technical Parameters

Parameter	Typical range	Notes & selection driver
Stroke Length	10–50 mm	Custom strokes available on request
Thrust Force	50–200 N	At rated pressure
Operating Pressure	0.4–0.8 MPa	Below 0.4 MPa insufficient force
Position Repeatability	±0.05 mm	Under no-load conditions
Operating Temperature	-10–60 °C	Seals rated for this range
Supply Voltage	24 ±10% V DC	For solenoid control valve
Power Consumption	5–15 W	At rated voltage
Protection Class	IP54–IP65	IP65 for dusty environmentsIEC 60529
Body Material	6061-T6	Aluminum alloyASTM B211
Weight	1.5–3.0 kg	Depends on stroke length

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Actuator Rod/Piston Part
The moving element that makes direct contact with or holds the vibration motor during insertion.

Material: Stainless Steel
Lead Screw or Ball Screw
Converts the rotary motion of the drive motor into the linear motion of the actuator rod.

Material: Alloy Steel
Linear Guide Rails/Bearings Part
Provides rigid, low-friction guidance to ensure straight, precise linear motion of the rod.

Material: Hardened Steel
Electric Motor
Supplies the rotary motion that the screw turns into the insertion stroke.
Position Feedback Sensor
Reports the actual stroke so the seating position repeats cycle after cycle.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Vibration Motor Insertion Unit

View system integration details

Manufacturers of Insertion Actuator

Manufacturer profiles associated with Insertion Actuator.

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Frequently Asked Questions

What is the stroke length range of the Insertion Actuator?

The standard stroke length is 10–50 mm, with custom strokes available on request. Confirm the exact stroke for your application with the manufacturer.

What is the operating pressure range?

The operating pressure is 0.4–0.8 MPa. Below 0.4 MPa, the force may be insufficient. Verify the required pressure for your system.

What is the position repeatability?

Under no-load conditions, the position repeatability is ±0.05 mm. This ensures consistent insertion accuracy. Actual performance may vary with load and wear.

What protection class is available?

The protection class ranges from IP54 to IP65 (IEC 60529). IP65 is suitable for dusty environments. Choose the appropriate rating based on your operating environment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 2 bar
other spec:	Max insertion force: 50 N, Stroke accuracy: ±0.1 mm, Cycle rate: ≤60 cycles/min
temperature:	-10°C to +60°C

Insertion Actuator

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards