Editorial Technical Reference

Magnetic Coupling

This page explains how Magnetic Coupling is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A non-contact torque transmission device that uses magnetic fields to transfer motion through a barrier.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Magnetic Coupling

Definition
In level gauges, the magnetic coupling is a critical component that enables the transmission of float movement from the liquid side to the indicator side without physical penetration, maintaining a hermetic seal while allowing accurate level measurement. This coupling consists of permanent magnets arranged on both sides of a non-magnetic barrier, typically the gauge wall. As the float moves with liquid level changes on one side, its attached magnet rotates or moves, creating a magnetic field that causes corresponding movement in the indicator magnet on the other side, translating liquid level into visible indication. The device is designed for use in machinery and equipment manufacturing, specifically as a component in level measurement systems. It is available with a rated torque range of 10–500 N·m, a maximum speed of 3000–6000 rpm, and an operating temperature range of -40–85°C. The operating pressure range is 1.0–1.6 MPa, with a torque transmission efficiency of 95–98%. The shaft diameter range is 20–120 mm, and the air gap is 2–8 mm. The magnet material is NdFeB, and the housing material is SS304/316. The ingress protection rating is IP54–IP65, and the weight ranges from 5–50 kg. These values are directory reference ranges and must be confirmed for the actual model and application. The magnetic coupling is constructed with neodymium magnets, a stainless steel housing, and PTFE seals. It is important to verify model-specific values and standards with the legal manufacturer or supplier before procurement or installation.
Working Principle
The magnetic coupling uses permanent magnets on both sides of a non-magnetic barrier. As the float moves with liquid level changes, its attached magnet rotates or moves, creating a magnetic field that causes corresponding movement in the indicator magnet on the other side. This translates liquid level into visible indication without physical penetration, maintaining a hermetic seal.
Common Materials
Neodymium magnets, Stainless steel housing, PTFE seals
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Torque10–500 N·mSelect based on driven load and speed.
Maximum Speed3000–6000 rpmLimited by centrifugal stress and bearing life.
Operating Temperature-40–85 °CAbove 85°C may demagnetize permanent magnets.
Torque Transmission Efficiency95–98 %Higher efficiency reduces energy loss.
Shaft Diameter Range20–120 mmMust match driven and driving shafts.
Air Gap2–8 mmLarger gap reduces torque capacity.
Magnet MaterialNdFeBHigh energy product, temperature limited.
Housing MaterialSS304/316Corrosion resistance for harsh environments.
Weight5–50 kgAffects installation and support structure.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Drive magnet assembly
    Attaches to float mechanism, creates magnetic field proportional to liquid level
    Material: Neodymium magnet with stainless steel casing
  • Driven magnet assembly Part
    Responds to magnetic field from drive side, rotates indicator mechanism
    Material: Neodymium magnet with corrosion-resistant coating
  • Bearing system
    Provides low-friction rotation for magnet assemblies
    Material: Stainless steel with PTFE bushings
  • Non-Magnetic Barrier
    The sealed wall the magnets work through; it is what keeps the process fluid contained.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 100 bar (standard), higher with reinforced barriers
speed range: 0 to 10,000 RPM (limited by bearing system)
temperature: -40°C to 150°C (standard), up to 300°C with special materials
gap tolerance: 1-10 mm air gap depending on torque requirements
torque capacity: 0.1 Nm to 5000 Nm depending on size and magnet type
Media Compatibility
✓ Corrosive chemical transfer (acids, solvents) ✓ High-purity pharmaceutical/biotech fluids ✓ Hazardous/toxic material containment
Unsuitable: Ferromagnetic particle-laden slurries (causes magnetic interference and particle buildup)
Sizing Data Required
  • Required torque transmission (Nm)
  • Operating speed (RPM)
  • Barrier material/thickness requirements (for pressure/chemical compatibility)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Magnetic flux degradation
Cause: Overheating due to excessive slip, leading to demagnetization of permanent magnets; or exposure to corrosive environments causing material deterioration.
Coupling sleeve/barrier can failure
Cause: Fatigue cracking from cyclic torsional stresses or thermal expansion mismatch; or erosion/corrosion from fluid penetration in wet environments.
Maintenance Indicators
  • Audible high-frequency whining or grinding noise during operation, indicating excessive slip or physical contact between components
  • Visible overheating (discoloration) of the coupling housing or abnormal vibration during rotation
Engineering Tips
  • Implement strict alignment tolerances (angular <0.05°, parallel <0.1mm) and use laser alignment tools during installation to minimize parasitic forces
  • Install temperature monitoring sensors on the coupling housing and implement automatic shutdown protocols when temperatures exceed manufacturer's specified limits

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 1940-1:2003 (Balance quality requirements for rigid rotors) ANSI/AGMA 2000-A88 (Gear Classification and Inspection Handbook - relevant for coupling alignment) DIN 740-2:1986 (Flexible shaft couplings - magnetic couplings)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.01mm
  • Parallelism of mounting faces: 0.05mm
Quality Inspection
  • Magnetic flux density measurement (Gauss meter test)
  • Leakage current test (for electrically isolated couplings)

Manufacturers of Magnetic Coupling

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Huixin Machinery
Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Xinxiang Jintian Hydraulic Transmission Co.,Ltd
Xinxiang, Henan, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is the primary function of a magnetic coupling in a level gauge?

It transmits float movement from the liquid side to the indicator side without physical penetration, maintaining a hermetic seal while allowing accurate level measurement.

What materials are used in the magnetic coupling?

The coupling uses neodymium magnets, a stainless steel housing, and PTFE seals.

What are the typical operating limits for this magnetic coupling?

The rated torque range is 10–500 N·m, maximum speed is 3000–6000 rpm, operating temperature is -40–85°C, and operating pressure is 1.0–1.6 MPa. These are reference ranges; confirm for your specific model.

How should I verify the suitability of a magnetic coupling for my application?

Check the rated torque, speed, temperature, pressure, shaft diameter, air gap, and ingress protection against your requirements. Always confirm model-specific values and standards with the legal manufacturer or supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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