Editorial Technical Reference

Re-heater

This page explains how Re-heater is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A component in dehumidification systems that reheats air after dehumidification to achieve desired temperature and humidity levels.

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Product Specifications

Technical details and manufacturing context for Re-heater

Definition
The re-heater is a critical component within dehumidification systems, specifically positioned after the dehumidification process. Its primary function is to increase the temperature of the dehumidified air, which has been cooled during moisture removal, to restore it to the desired comfort or process temperature while maintaining the reduced humidity level achieved by the system. This component is essential in applications where precise temperature and humidity control is required, such as in HVAC systems for commercial buildings, industrial processes, and storage facilities. The re-heater operates by transferring thermal energy to the dehumidified air stream. Typically, it uses either electrical resistance heating elements or a heat exchanger that circulates hot water, steam, or refrigerant from a separate heating source. As the cooled, dry air passes through the re-heater, it absorbs heat, raising its temperature without adding moisture back into the air. The re-heater is available in various configurations and materials to suit different operational environments. Common materials include stainless steel, copper, and aluminum, which are selected based on corrosion resistance, thermal conductivity, and structural integrity. Key parameters to consider when selecting a re-heater include rated airflow (500–5000 m³/h), reheat capacity (5–50 kW), temperature rise (5–30 K), operating pressure (1.0–1.6 MPa), maximum operating temperature (200 °C), minimum operating temperature (-10 °C), enclosure protection (IP54–IP65 per IEC 60529), coil material (304–316L per ASTM A240), fin material (Al–Cu), connection size (DN25–DN100 per ISO 6708), weight (50–500 kg), and control voltage (24 ±10% V DC per IEC 61131-2). These values are reference ranges and must be verified for the specific model and application. The re-heater is designed for integration into dehumidification systems, with flanged or threaded connections for easy installation. It is important to ensure that the re-heater is matched to the dehumidifier capacity and that the operating conditions are within the specified limits to avoid issues such as freezing of condensate. Regular maintenance and inspection are recommended to ensure optimal performance and longevity. Always consult the legal manufacturer or supplier to confirm model-specific values and standards.
Working Principle
The re-heater operates by transferring thermal energy to the dehumidified air stream. Typically, it uses either electrical resistance heating elements or a heat exchanger that circulates hot water, steam, or refrigerant from a separate heating source. As the cooled, dry air passes through the re-heater, it absorbs heat, raising its temperature without adding moisture back into the air. The temperature rise is adjustable via bypass or control valve, allowing precise control of the outlet air temperature. The re-heater is designed to operate within specified pressure and temperature limits, and the control voltage for modulating actuators is typically 24 V DC. The heat transfer efficiency depends on the coil and fin materials, with copper fins offering high heat transfer rates. The re-heater must be properly sized to match the dehumidifier capacity and the required temperature rise to ensure efficient operation.
Common Materials
Stainless steel, Copper, Aluminum
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Airflow500–5000 m³/hMatch to dehumidifier capacity
Reheat Capacity5–50 kWDepends on air flow and temperature rise
Temperature Rise5–30 KAdjustable via bypass or control valve
Max Operating Temperature200 °CFor steam or hot water service
Min Operating Temperature-10 °CAvoid freezing of condensate
Enclosure ProtectionIP54–IP65IP65 for outdoor or washdown areasIEC 60529
Coil Material304–316L316L for corrosive environmentsASTM A240
Fin MaterialAl–CuCopper fins for high heat transfer
Connection SizeDN25–DN100Flanged or threadedISO 6708
Weight50–500 kgDepends on coil size and material
Control Voltage24 ±10% V DCFor modulating actuatorIEC 61131-2

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Heating Elements
    Generate heat through electrical resistance or heat exchange
    Material: Stainless steel or nickel-chromium alloy
  • Heat Exchanger Coils
    Transfer heat from hot water/steam to air stream
    Material: Copper or aluminum with fins
  • Housing/Casing Part
    Enclose and protect heating components, direct air flow
    Material: Galvanized steel or aluminum
  • Control Valve Optional
    Throttles the hot water or steam so the outlet air temperature can be held.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 2 bar (29 psi) maximum working pressure
flow rate: 100-10,000 CFM (2.8-283 m³/min) typical range
temperature: 40-120°C (104-248°F) typical operating range
slurry concentration: Not applicable - designed for clean air/gas streams only
Media Compatibility
✓ Clean air streams ✓ Process gases (non-corrosive) ✓ HVAC system air
Unsuitable: Corrosive chemical environments or particulate-laden streams
Sizing Data Required
  • Required air flow rate (CFM or m³/h)
  • Inlet air temperature after dehumidification (°C or °F)
  • Desired outlet temperature rise (°C or °F)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Tube wall thinning due to high-temperature oxidation
Cause: Excessive operating temperatures beyond material design limits, leading to accelerated oxidation and loss of tube wall thickness, often exacerbated by poor steam quality or oxygen ingress.
Thermal fatigue cracking at tube-to-header welds
Cause: Cyclic thermal stresses from frequent startups/shutdowns or rapid load changes, combined with differential expansion between dissimilar materials or inadequate weld design, causing crack initiation and propagation.
Maintenance Indicators
  • Abnormal increase in pressure drop across the reheater section, indicating flow restriction from internal deposits or tube blockages
  • Audible steam leakage or hissing sounds from the reheater casing, suggesting tube failures or gasket breaches
Engineering Tips
  • Implement strict steam quality control and chemical treatment to minimize scale formation and oxygen corrosion, coupled with regular infrared thermography surveys to detect hot spots indicating tube degradation
  • Optimize startup/shutdown procedures to minimize thermal cycling stresses, and conduct periodic non-destructive testing (e.g., ultrasonic thickness measurements, eddy current testing) on high-stress areas like welds and bends

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 13705:2012 (Petroleum, petrochemical and natural gas industries - Fired heaters for general refinery service) ASME BPVC Section I (Rules for Construction of Power Boilers) EN 12952 (Water-tube boilers and auxiliary installations)

Quoted from the published standard.

Manufacturing Precision
  • Tube wall thickness: +/-10% of nominal thickness
  • Tube straightness: 1.5 mm per meter length
Quality Inspection
  • Hydrostatic pressure test (1.5 times design pressure)
  • Radiographic testing of welded joints (per ASME Section V)

Manufacturers of Re-heater

Manufacturer profiles associated with Re-heater.

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Frequently Asked Questions

What is the function of a re-heater in a dehumidification system?

The re-heater is positioned after the dehumidification process to raise the temperature of the cooled, dehumidified air back to the desired level, without adding moisture. This ensures the air meets the required temperature and humidity specifications for the application.

What are the typical materials used for re-heaters?

Common materials include stainless steel, copper, and aluminum. The coil material can be 304 or 316L stainless steel, and fin material can be aluminum or copper, depending on corrosion resistance and heat transfer requirements.

How do I select the right re-heater for my system?

Selection should be based on the dehumidifier capacity, required airflow (500–5000 m³/h), reheat capacity (5–50 kW), temperature rise (5–30 K), operating pressure (1.0–1.6 MPa), and environmental conditions. Always verify these parameters with the manufacturer for your specific application.

What maintenance is required for a re-heater?

Regular inspection of coils, fins, and connections is recommended. Check for signs of corrosion, leaks, or fouling that could reduce heat transfer efficiency. Ensure that the operating pressure and temperature are within specified limits to avoid damage.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

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