Editorial Technical Reference

Solenoid Valve Assembly

This page explains how Solenoid Valve Assembly is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

An electromechanically operated valve assembly that controls the flow of ingredients in a manifold system.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Solenoid Valve Assembly

Definition
A solenoid valve assembly is a critical component within an Ingredient Inlet Valve Manifold, responsible for the precise on/off or proportional control of fluid (liquid or gas) ingredient flow into a process. It converts electrical signals into mechanical movement to open or close the valve port. The assembly typically consists of a solenoid coil, a plunger or armature, a spring, and a valve body with inlet and outlet ports. When an electrical current is applied to the coil, it generates a magnetic field that moves the plunger, either opening or closing the orifice. De-energizing the coil allows the spring to return the valve to its default state. This product is designed for use in industrial machinery and equipment manufacturing, particularly in applications requiring accurate dosing or flow control of ingredients. The valve is available in nominal diameters from DN15 to DN50, with an operating pressure range of 1.0 to 1.6 MPa. The flow coefficient (Cv) ranges from 2.5 to 8.0, and the leakage rate is ≤0.01% of rated flow, exceeding Class VI seat leakage requirements. Response time is between 10 and 30 ms, and coil voltage is 24 V DC ±10%. Power consumption is 5 to 12 W, and operating temperature ranges from -40 to 85 °C. The ingress protection rating is IP54 to IP65, suitable for washdown environments. The body is made of CF8M stainless steel (ASTM A351), and seals are PTFE (ASTM D4894) or EPDM. Weight ranges from 1.5 to 4.0 kg. All values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier.
Working Principle
When an electrical current is applied to the solenoid coil, it generates a magnetic field that moves a plunger or armature. This mechanical movement either opens or closes the valve orifice, allowing or stopping the flow of the ingredient. De-energizing the coil typically returns the valve to its default state via a spring. The valve can be normally closed or normally open depending on the spring configuration. The response time is critical for precise dosing, and the flow coefficient determines the pressure drop at a given flow rate.
Common Materials
Stainless Steel (Body/Seals), Copper (Coil Windings), PTFE/EPDM (Seals/Gaskets)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN15–DN50 mmDetermines flow capacity and manifold port size.ISO 6708
Flow Coefficient (Cv)2.5–8.0 CvHigher Cv reduces pressure drop at required flow.IEC 60534-2-3
Leakage Rate≤0.01 % of rated flowExceeds Class VI seat leakage requirement.ISO 5208
Response Time10–30 msCritical for precise ingredient dosing.IEC 60534-4
Coil Voltage24 ±10% V DCOther voltages available on request.IEC 60038
Power Consumption5–12 WAffects heat generation and energy cost.IEC 60534-5
Operating Temperature-40–85 °CSeal material limits upper range.IEC 60534-4
Ingress ProtectionIP54–IP65IP65 for washdown environments.IEC 60529
Body MaterialCF8M ASTM A351Corrosion-resistant stainless steel.ASTM A351
Seal MaterialPTFEChemical compatibility with ingredients.ASTM D4894
Weight1.5–4.0 kgAffects manifold support and handling.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Solenoid Coil Part
    Converts electrical energy into magnetic force to actuate the plunger.
    Material: Copper wire, epoxy encapsulation
  • Plunger/Armature Part
    The moving ferromagnetic core actuated by the magnetic field to open/close the valve.
    Material: Magnetic stainless steel
  • Valve Body
    Houses the internal components and provides fluid connections to the manifold.
    Material: Stainless steel, brass
  • Seat & Seal Part
    Ensures a tight seal when the valve is closed to prevent leakage.
    Material: PTFE, EPDM, Viton
  • Spring Part
    Returns the plunger to its default position (normally open or closed) when the coil is de-energized.
    Material: Stainless steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar (max operating pressure)
flow rate: 0.5 to 50 L/min (depending on orifice size)
temperature: -40°C to +85°C
slurry concentration: Up to 15% solids by weight (max recommended)
Media Compatibility
✓ Water-based fluids ✓ Hydraulic oils (mineral-based) ✓ Food-grade liquids (FDA-approved materials)
Unsuitable: Highly corrosive acids (e.g., hydrochloric acid) or abrasive slurries with >15% solids
Sizing Data Required
  • Required flow rate (L/min)
  • System operating pressure (bar)
  • Media viscosity and temperature

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Coil burnout
Cause: Overvoltage, excessive duty cycle, or poor heat dissipation leading to insulation breakdown and open circuit
Spool sticking
Cause: Contamination ingress (particles, moisture), corrosion, or varnish buildup preventing proper movement
Maintenance Indicators
  • Audible buzzing or humming without actuation indicating partial energization or armature sticking
  • Visible fluid leakage around solenoid body or coil housing suggesting seal degradation or cracking
Engineering Tips
  • Install upstream filtration (5-10 micron) and maintain clean, dry air/fluid supply to prevent contamination-induced failures
  • Implement predictive maintenance with coil resistance/inductance testing and cycle time monitoring to detect degradation before catastrophic failure

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 5599-1: Pneumatic fluid power - Five-port directional control valves - Part 1: Mounting interface surfaces without electrical connector ANSI/FCI 70-2: Control Valve Seat Leakage DIN EN 175301: Connectors, electrical, circular, with screw-locking, for industrial applications

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.01 mm
  • Seat flatness: 0.05 mm
Quality Inspection
  • Pressure decay leak test
  • Coil resistance and insulation test

Manufacturers of Solenoid Valve Assembly

Manufacturer profiles associated with Solenoid Valve Assembly.

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Frequently Asked Questions

What is the operating pressure range for this solenoid valve assembly?

The operating pressure range is 1.0 to 1.6 MPa. Always verify the exact pressure rating for your specific model with the manufacturer.

What is the response time and why is it important?

The response time is 10 to 30 ms, as per IEC 60534-4. This is critical for precise ingredient dosing, as faster response allows for more accurate control of the flow. Confirm the response time for your application with the supplier.

What materials are used for the body and seals?

The body is made of CF8M stainless steel (ASTM A351), which is corrosion-resistant. Seals are made of PTFE (ASTM D4894) or EPDM, depending on chemical compatibility with the ingredients. Verify material compatibility with your process fluids.

What is the ingress protection rating and what does it mean?

The ingress protection rating is IP54 to IP65, as per IEC 60529. IP65 is suitable for washdown environments, providing protection against dust and water jets. Choose the appropriate rating based on your installation environment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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