Ingredient dosing manifold · Two or more solenoid valves on one stainless header: flow per valve, pressure and temperature, and food-contact seals
A solenoid valve manifold assembly for ingredient dosing is a set of solenoid valves mounted on a shared header or block, wired to one controller, so that water, syrups, flavours or other liquid ingredients can be released through separate outlets for set times. Ask three things first: what flow each valve must pass at the available pressure, what media and cleaning temperatures the valves and seals see, and which food-contact rules the wetted seals and seats must meet.
Assemblies of two or more solenoid valves on a shared header, manifold block or frame, with wiring and connections, used to dose liquid ingredients in food, beverage and similar process plants. Single on-off solenoid valves, with their operating principles, coils and seals, are covered on the Solenoid valve page. Pneumatic valve islands, proportional dosing valves and complete dosing skids with pumps and tanks are outside this page.
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Danfoss lists its EV210BW 1.5–6 as a direct-operated 2/2-way solenoid valve for universal use, naming dosing applications and food processing among its uses. The valve has a flow range of Kv 0.08 to 0.7 m³/h, a differential pressure range of 0 to 10 bar, a media temperature range of –30 °C to 90 °C, ambient temperature up to 50 °C, thread connections G 1/8, G 1/4 and G 3/8, and a clip-on coil with enclosure up to IP67. [1]
Its body is lead-free, dezincification-resistant ECO brass with EPDM seals recommended for drinking water, and Danfoss states that the wetted materials meet the drinking-water rules of Germany (DVGW W270), the Netherlands (KTW), France (ACS), the UK (WRAS) and Denmark. [1] A brass body is a drinking-water choice; where the manifold header is stainless steel, as in hygienic dosing frames, ask whether stainless valve bodies are available for the same flow range.
Editorial calculation: with the conversion Cv ≈ 1.156 × Kv, the 0.08–0.7 m³/h range is about 0.09–0.81 Cv. Valves that open together on one header add their flow capacities, so six valves at Kv 0.7 can call for up to 6 × 0.7 = 4.2 m³/h from the header at the same pressure drop; size the header and supply for the number of valves that can be open at once. [1]
Give the supplier the number of valves and outlets, each ingredient and its viscosity and temperature, the flow and dose volume per outlet, the supply pressure and allowable pressure drop, the cleaning method and temperatures, the coil voltage and enclosure rating, the header material and connection type (thread or clamp), the frame and mounting, and the food-contact documents required for every wetted part.
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In the United States, elastomer seals that contact food repeatedly fall under 21 CFR 177.2600. Its list of permitted elastomers includes ethylene-propylene copolymer elastomers (with limits on certain diene units), vinylidene fluoride-hexafluoropropylene copolymers, silicone elastomers, natural rubber and acrylonitrile-butadiene copolymer, among others. [2]
For aqueous food, the food-contact surface of the finished rubber article, extracted with distilled water at reflux, must yield total extractives not exceeding 20 mg per square inch in the first 7 hours and 1 mg per square inch in the following 2 hours. For fatty food the test uses n-hexane at reflux and the limits are 175 mg per square inch in the first 7 hours and 4 mg per square inch in the next 2 hours. [2] Editorial calculation: 20 mg/in² ÷ 6.4516 cm²/in² = 3.1 mg/cm².
Valve seats and plunger seals made of PTFE and other perfluorocarbon resins fall under 21 CFR 177.1550 instead. It requires molded articles of at least 100 in² (6.45 dm²) and 1.27 mm thickness to be extracted at reflux for 2 hours separately with distilled water, 50% ethanol, n-heptane and ethyl acetate, and sets extractability limits of 3.1 mg/dm² (0.2 mg/in²) total extractives and 0.46 mg/dm² (0.03 mg/in²) fluoride. [3] Editorial note: the fatty-food limit for rubber is higher than the aqueous one, so ask which test the seal supplier's declaration covers and match it to the ingredients being dosed.
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The seal materials named in the component list for this product map onto two FDA sections. The table states only what the sections and the Danfoss listing say.
| Material | Where it appears | Rule or published note |
|---|---|---|
| EPDM (ethylene-propylene) | Diaphragm and seat seals; Danfoss uses EPDM for drinking water [1] | Listed elastomer in 21 CFR 177.2600 [2] |
| FKM / Viton (vinylidene fluoride-hexafluoropropylene) | Seals named in the component list for this product | Listed elastomer in 21 CFR 177.2600 [2] |
| NBR (acrylonitrile-butadiene) | Diaphragm kit in Airkert's parts list [4] | Listed elastomer in 21 CFR 177.2600 [2] |
| PTFE | Plunger tube sealing ring in Airkert's parts list [4] | Perfluorocarbon resin under 21 CFR 177.1550 [3] |
| Silicone | Seals and gaskets | Listed elastomer types in 21 CFR 177.2600 [2] |
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| Part | Role | Fix in the order |
|---|---|---|
| Solenoid coil | Copper winding that lifts the plunger; Danfoss lists a clip-on coil up to IP67. [4] [1] | Voltage, power, enclosure. |
| Plunger or armature | Moves inside the plunger tube to open the seat. [4] | Magnetic stainless grade. |
| Valve body | SS304 in Airkert's parts list; ECO brass on the Danfoss valve. [4] [1] | Material and connection. |
| Seat and seal | EPDM, NBR, FKM or PTFE per the media. [2] [3] | Material and FDA section. |
| Spring | SS304 diaphragm and plunger springs in Airkert's list. [4] | Material. |
| Header or manifold block | Shared supply to all valves. | Material, bore, outlet spacing, end connections. |
| Frame and wiring | Holds the valves and routes cables to the controller. | Frame material, cable glands, terminal box. |
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| Field | What it means and published values | Ask the supplier for |
|---|---|---|
| Nominal Diameter (mm) | Valve orifice and header bore. | Orifice per valve; header bore. |
| Operating Pressure (MPa) | 0–10 bar (0–1 MPa) differential on the EV210BW. [1] | Minimum and maximum differential. |
| Flow Coefficient (Cv) | Kv 0.08–0.7 m³/h ≈ 0.09–0.81 Cv (editorial conversion). [1] | Cv per valve. |
| Leakage Rate (% of rated flow) | Seat tightness when closed. | Leakage class and test. |
| Response Time (ms) | Opening and closing time; sets dose accuracy for short pulses. | Times at your pressure. |
| Coil Voltage (V DC) | Supply to the coils. | Voltage and tolerance. |
| Power Consumption (W) | Coil power per valve, times the number energised. | Holding and inrush power. |
| Operating Temperature (°C) | Media –30 to 90 °C, ambient up to 50 °C (EV210BW). [1] | Media, ambient and cleaning temperatures. |
| Ingress Protection | Coil enclosure up to IP67 (EV210BW). [1] | Rating for washdown. |
| Body Material (ASTM A351) | Cast stainless grade for bodies; Airkert lists SS304. [4] | Grade and certificate. |
| Seal Material | EPDM, FKM, NBR, PTFE under the FDA sections above. [2] [3] | Material and compliance declaration. |
| Weight (kg) | Mass of the assembled manifold. | Mass. |
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Paste it into your enquiry below or into an email to a maker, then replace every bracket.
Ingredients: [names; viscosity; temperature; aqueous or fatty] Outlets: [number; dose volume; flow per outlet] Pressure: [supply; allowable drop] Valves: [type; body material; seal and seat material; coil voltage; enclosure] Header: [material; bore; connections; frame] Cleaning: [method; temperature; chemicals] Documents: [FDA 177.2600 / 177.1550 declarations; drinking-water approvals]
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Danfoss lists its EV210BW 1.5–6 dosing-capable valve at Kv 0.08–0.7 m³/h with a 0–10 bar differential pressure range. [1]
21 CFR 177.2600 covers rubber articles for repeated use; for aqueous food, extractives must not exceed 20 mg/in² in the first 7 hours and 1 mg/in² in the next 2 hours. [2]
21 CFR 177.1550 covers perfluorocarbon resins, with extractability limits of 0.2 mg/in² total and 0.03 mg/in² fluoride. [3]
Sources checked 2026-10-12. 21 CFR 177.2600 and 177.1550 are US Food and Drug Administration regulations; Danfoss and Airkert describe their own solenoid valves.
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