Editorial Technical Reference

Tube Bundle

This page explains how Tube Bundle is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A core assembly of multiple parallel tubes arranged within a heat exchanger, designed to maximize surface area for efficient thermal energy transfer between fluids.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Tube Bundle

Definition
The Tube Bundle is the primary heat transfer element within a Heat Transfer Assembly, such as a shell-and-tube heat exchanger. It consists of a collection of tubes, typically held in place by tube sheets and supported by baffles, through which one fluid flows. The other fluid flows around the outside of the tubes within the shell. Its design directly determines the efficiency, capacity, and pressure drop characteristics of the entire assembly. The bundle is a component, not a standalone product, and is engineered to meet specific process requirements. Materials on file include stainless steel, carbon steel, copper alloys, and titanium, with tube material grades such as ASTM A312 304–316L. Key parameters include number of tubes (100–500), tube length (3000–12000 mm), outer diameter (16–38 mm per ISO 4200), wall thickness (1.0–3.0 mm per ISO 4200), heat transfer area (10–500 m²), design pressure (1.0–6.4 MPa per GB/T 151), design temperature (-20–450 °C per GB/T 151), tube pitch (20–50 mm), layout angle (30–90°), tube-to-tubesheet joint type (1=expanded, 2=welded, 3=hybrid), and weight (500–15000 kg). These values are reference ranges and must be confirmed for the specific model and application. The bundle interfaces with the shell, tube sheets, baffles, and nozzles. Verification questions include checking compliance with applicable standards, material certifications, and dimensional tolerances. Maintenance signals include tube fouling, corrosion, or leakage. Failure boundaries include exceeding design pressure or temperature, which can lead to tube rupture or joint failure.
Working Principle
Thermal energy is transferred through the tube walls via conduction. One fluid (the tube-side fluid) flows through the interior of the tubes, while a second fluid (the shell-side fluid) flows over the exterior of the tubes. Heat moves from the hotter fluid to the cooler fluid across the tube material, facilitated by the large surface area provided by the bundle. The arrangement of tubes, including pitch and layout angle, influences flow patterns and heat transfer efficiency. Baffles direct the shell-side flow to enhance turbulence and support the tubes. The design must balance heat transfer performance with pressure drop and mechanical integrity.
Common Materials
Stainless Steel, Carbon Steel, Copper Alloys, Titanium
Technical Parameters
ParameterTypical rangeNotes & selection driver
Number of Tubes100–500 pcsDetermines heat transfer area
Tube Length3000–12000 mmAffects heat transfer and pressure drop
Tube Outer Diameter16–38 mmCommon sizes for heat exchanger tubesISO 4200
Tube Wall Thickness1.0–3.0 mmAffects pressure rating and corrosion allowanceISO 4200
Heat Transfer Area10–500 Key selection parameter for thermal duty
Design Pressure1.0–6.4 MPaMust exceed operating pressure with safety marginGB/T 151
Design Temperature-20–450 °CLimited by material and gasket selectionGB/T 151
Tube Pitch20–50 mmAffects shell-side flow and cleaning
Tube Layout Angle30–90 °30° and 60° for triangular, 45° and 90° for square
Tube Material304–316L ASTMStainless steel grades; other alloys availableASTM A312
Tube-to-Tubesheet Joint1–2 type1=expanded, 2=welded, 3=hybrid
Weight500–15000 kgAffects handling and support structure

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Tubes Part
    Provide the primary conductive surface for heat transfer between the two fluid streams.
    Material: varies (e.g., stainless steel)
  • Tube Sheets Part
    Securely hold the ends of the tubes in place, providing a pressure boundary between the shell-side and tube-side fluids.
    Material: Carbon steel or alloy steel
  • Baffles Part
    Support the tubes, maintain tube spacing, and direct the shell-side fluid flow across the tube bundle to enhance heat transfer and reduce vibration.
    Material: Carbon steel
  • Tie Rods & Spacers Part
    Hold the assembly of baffles together at the correct spacing along the length of the bundle.
    Material: Carbon steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 100 bar (dependent on tube thickness and arrangement)
flow rate: 0.5-5 m/s (tube-side fluid velocity)
temperature: -50°C to 400°C (depending on tube material)
slurry concentration: Up to 30% solids by weight (with erosion-resistant materials)
Media Compatibility
✓ Water/steam systems ✓ Oil and gas process fluids ✓ Chemical process liquids
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid) without specialized alloy tubes
Sizing Data Required
  • Required heat transfer duty (kW)
  • Fluid properties (density, viscosity, specific heat)
  • Available pressure drop allowance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion-induced perforation
Cause: Chemical attack from process fluids, inadequate material selection for service environment, or improper pH control leading to wall thinning and eventual leakage.
Fouling and scaling
Cause: Accumulation of deposits (mineral scales, biological growth, or particulate matter) on tube surfaces, reducing heat transfer efficiency and increasing pressure drop.
Maintenance Indicators
  • Visible external corrosion or weeping at tube-to-tubesheet joints
  • Abnormal pressure drop increase across the bundle or reduced thermal performance
Engineering Tips
  • Implement regular chemical cleaning programs and water treatment to minimize scaling and fouling
  • Use corrosion-resistant materials (e.g., stainless steel, titanium, or coatings) matched to specific process conditions and conduct periodic thickness testing

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM A213/A213M - Standard Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger Tubes ASME BPVC Section VIII - Rules for Construction of Pressure Vessels

Quoted from the published standard.

Manufacturing Precision
  • Tube OD: +/-0.1mm
  • Tube wall thickness: +/-10% of nominal thickness
Quality Inspection
  • Hydrostatic Pressure Test
  • Eddy Current Testing (ECT) for material integrity

Manufacturers of Tube Bundle

7 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Jiangsu Sinton Group
Shanghai, CN
Founded 200120,000 sqm
EAC Ex CE ISO +1
Listed on the company's own website · profile compiled by CNFX from public sources
Cangzhou Datang Steel Pipe Co., Ltd.
Taiwan, CN
Also makes: Heat Exchanger, Gas Cooler
Listed on the company's own website · profile compiled by CNFX from public sources
Changzhou Vrcoolertech Refrigeration Co., Ltd.
Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Foshan Ever Heat Exchanger Co., Ltd.
Foshan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
HMFoodTech
Jilin, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Shenglin M&E Technology
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Xuyi Titan & Material Co.,Ltd
Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
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Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is a tube bundle?

A tube bundle is a core component of a shell-and-tube heat exchanger, consisting of multiple parallel tubes held by tube sheets and supported by baffles. It facilitates heat transfer between two fluids.

What materials are available for tube bundles?

Materials on file include stainless steel, carbon steel, copper alloys, and titanium. Specific grades, such as ASTM A312 304–316L, are listed as reference; confirm with the manufacturer.

What parameters define a tube bundle?

Key parameters include number of tubes, tube length, outer diameter, wall thickness, heat transfer area, design pressure, design temperature, tube pitch, layout angle, tube-to-tubesheet joint type, and weight. These are reference ranges.

How do I verify a tube bundle for my application?

Check the design against your process requirements, confirm compliance with applicable standards (e.g., ISO 4200, GB/T 151), and obtain material certifications and dimensional inspection reports from the supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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