The Automated Beverage Container Integrity Testing System is an industrial-grade solution designed for non-destructive testing of filled beverage containers, including bottles, cans, and pouches, after the filling and sealing process. Its primary function is to detect micro-leaks, faulty seals, and structural weaknesses that could compromise product shelf life, safety, or quality. The system integrates seamlessly into existing production lines to provide 100% inline inspection, automatically rejecting defective units and logging data for quality assurance and traceability.
Constructed with a stainless steel frame, aluminum sensor housings, food-grade polyurethane seals, and an industrial-grade PLC controller, the system is built for durability and hygiene in demanding beverage manufacturing environments. It employs a combination of pressure decay testing, vacuum decay testing, and force/displacement sensors to identify minute leaks or seal failures without damaging the container or its contents.
Key technical parameters include a maximum throughput of 600–1200 containers per minute, a test pressure range of 0.05–0.6 kPa, and a leak detection sensitivity of 0.1–0.5 cc/min. The system accommodates containers with heights from 50 to 350 mm and diameters from 20 to 150 mm. Defective containers are removed via a pneumatic pusher mechanism. Communication is supported via EtherNet/IP, Profinet, and OPC UA, conforming to IEC 61784. The operating temperature range is 5–45°C, and the power supply is 220–240 V AC (50/60 Hz, single phase), compliant with IEC 60204-1. Clean, dry air at 0.5–0.8 MPa (per ISO 8573-1) is required. Measurement accuracy is ±0.5% of full scale for pressure and leak readings. The system has an IP rating of IP54–IP65 (IEC 60529), a machine weight of 800–1500 kg, and a footprint of 2500×1200×1800 mm (L×W×H).
All values are reference ranges and must be verified with the legal manufacturer or supplier for specific models and applications. The system is a directory listing, not a product offering from CNFX.
The system operates by applying a controlled pressure or vacuum to the sealed container and monitoring for pressure decay or vacuum loss over a set period. Force/displacement sensors may also be used to detect seal integrity. Any deviation beyond a calibrated threshold indicates a leak or structural defect, triggering automatic rejection via a pneumatic pusher. The testing cycle is non-destructive, preserving the container and product for further processing or sale.
