Sterile Chamber & Tunnel for Aseptic Beverage Filling

Product Specifications

Technical details and manufacturing context for Sterile Chamber & Tunnel

Definition

The Sterile Chamber & Tunnel is a critical component within the Aseptic Cold-Fill Beverage Production System that creates and maintains a sterile environment for containers during the filling and sealing processes. It prevents microbial contamination by providing a controlled atmosphere with HEPA-filtered air, positive pressure, and often hydrogen peroxide vapor or other sterilization methods to ensure product safety and extended shelf life without refrigeration. The chamber is typically constructed from Stainless Steel 316L, food-grade polymers, and tempered safety glass, and is designed to meet stringent cleanliness standards. Key parameters include an internal volume of 2–20 m³, an air change rate of 20–60 ACH (ISO 14644), airflow velocity of 0.3–0.5 m/s, particle concentration ≤3520 particles/m³ at ≥0.5 µm (ISO 14644-1), temperature range 20–25 °C, relative humidity 45–60% RH, pressure differential 10–15 Pa, leak rate ≤1%/min, HEPA filter efficiency ≥99.995% (ISO 29463), electrical power 5–15 kW, supply voltage 380–480 V AC (IEC 60038), noise level ≤70 dB(A), material of construction 304/316L stainless steel, and weight 1500–5000 kg. These values are reference ranges and must be verified with the manufacturer for specific models. The component is designed to operate within a larger aseptic system, and its performance is critical to product safety. Buyers should confirm that the unit meets their specific production requirements and applicable standards. The directory does not certify compliance; verification with the legal manufacturer is essential.

Working Principle

The Sterile Chamber & Tunnel maintains sterility through continuous HEPA-filtered laminar airflow, positive pressure differentials to prevent external contamination ingress, and integrated sterilization systems (such as hydrogen peroxide vapor or hot air) that treat containers as they pass through the tunnel. The chamber typically consists of multiple zones: pre-sterilization, sterilization, cooling, and filling/sealing areas. Each zone is designed to maintain specific environmental conditions, such as air change rate and particle concentration, to ensure that containers remain sterile until sealed. The positive pressure differential prevents unfiltered air from entering, while the HEPA filters remove particles. The sterilization system ensures that container surfaces are free from microorganisms. The system is controlled via HVAC and monitoring systems to maintain the required parameters.

Common Materials

Stainless Steel 316L, Food-grade polymers, Tempered safety glass

Technical Parameters

Parameter	Typical range	Notes & selection driver
Internal Volume	2–20 m³	Determines batch size and footprint.
Air Change Rate	20–60 ACH	Higher rates improve particle removal.ISO 14644
Airflow Velocity	0.3–0.5 m/s	Maintains unidirectional flow in critical zones.ISO 14644
Particle Concentration	≤3520 particles/m³	Class 5 at ≥0.5 µm.ISO 14644-1
Temperature Range	20–25 °C	Typical for aseptic filling; deviations affect product stability.
Relative Humidity	45–60 % RH	Controls static and microbial growth.
Pressure Differential	10–15 Pa	Maintains positive pressure to prevent contamination.ISO 14644
Leak Rate	≤1 %/min	Ensures integrity of the enclosure.ISO 14644
HEPA Filter Efficiency	≥99.995 %	H14 grade for critical zones.ISO 29463
Electrical Power	5–15 kW	Includes HVAC and controls.
Supply Voltage	380–480 V AC	Three-phase, 50/60 Hz.IEC 60038
Noise Level	≤70 dB(A)	At operator position.ISO 11201
Material of Construction	304/316L SS	316L for wetted parts.ASTM A240
Weight	1500–5000 kg	Depends on size and configuration.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

HEPA Filter Bank
Provides Class 100 (ISO 5) sterile air filtration

Material: Stainless Steel housing with glass fiber media
Sterilization Spray System
Applies hydrogen peroxide vapor or other sterilants to containers

Material: Stainless Steel nozzles, PTFE tubing
UV-C Lamps
Additional microbial reduction through ultraviolet radiation

Material: Quartz glass, aluminum housing
Chamber Structure
The zoned enclosure itself: what holds the positive pressure and separates the four zones.

Manufacturers of Sterile Chamber & Tunnel

Manufacturer profiles associated with Sterile Chamber & Tunnel.

Sourcing Sterile Chamber & Tunnel from China?

Tell us your specification and target quantity — we will match it against manufacturer records and come back with the factories that fit.

Request manufacturers We manufacture this

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the primary function of the Sterile Chamber & Tunnel?

It maintains a sterile environment for containers during filling and sealing in aseptic beverage production, preventing microbial contamination and extending shelf life without refrigeration.

What materials are typically used in its construction?

Common materials include Stainless Steel 316L, food-grade polymers, and tempered safety glass, as listed in the directory.

What are the key parameters to verify before purchase?

Verify internal volume, air change rate, airflow velocity, particle concentration, temperature, humidity, pressure differential, leak rate, HEPA efficiency, power, voltage, noise, material, and weight against your requirements and the manufacturer's specifications.

How does the chamber ensure sterility?

It uses HEPA-filtered laminar airflow, positive pressure differentials, and sterilization methods like hydrogen peroxide vapor or hot air to treat containers as they pass through the tunnel.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Buyer enquiry

Request manufacturing insight for Sterile Chamber & Tunnel

Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.

Where it goes: Straight to the CNFX editorial desk, and to the manufacturer if this product is linked to a claimed profile. Nothing is broadcast to a supplier list.
Your details stay here: We do not sell or rent enquiry data, and we do not add you to a mailing list. Used only to answer this request.
No commission, no middleman: CNFX is a directory. We take no cut of any order and never negotiate on a supplier's behalf.
What we don't claim: A listing is not an endorsement. Qualify every supplier and verify every figure yourself before ordering.

pressure:	0-50 Pa differential pressure (maintains positive pressure gradient)
temperature:	15-30°C (ambient control range)
particle count:	≤3520 particles/m³ for ≥0.5μm (ISO Class 5 equivalent)
airflow velocity:	0.45±0.1 m/s (laminar flow requirement)
sterility assurance level:	SAL 10^-6 (probability of non-sterile unit)

Sterile Chamber & Tunnel

Product Specifications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards