Microreactor Array for Continuous Flow Chemical Synthesis

Product Specifications

Technical details and manufacturing context for Microreactor Array

Definition

Within a Continuous Flow Chemical Synthesis System, the microreactor array serves as the core reaction unit where chemical transformations occur under precisely controlled conditions. It enables parallel processing of multiple reactions simultaneously or sequential multi-step synthesis in a compact footprint, significantly enhancing production capacity and process flexibility compared to single microreactor units. The array is constructed from materials such as silicon, glass, stainless steel, or polymers (e.g., PTFE, PEEK), depending on chemical compatibility and operating conditions. It is available with 4 to 96 reactors, each with a volume of 0.1 to 10 mL, and can be configured in parallel or series. Operating pressure ranges from 1.0 to 1.6 MPa, and temperature ranges from -20 to 200 °C, limited by seal material. Flow rate per reactor is 0.1 to 100 mL/min, with temperature control accuracy of ±0.5 °C at steady state and pressure control accuracy of ±0.01 MPa at setpoint. Wetted parts are typically 316L stainless steel (ASTM A240), with optional Hastelloy C-22; seal material is PTFE for chemical compatibility. Electrical supply is 220–240 V AC (50/60 Hz), power consumption 0.5–2.0 kW depending on heating/cooling, and ingress protection is IP54–IP65 (IEC 60529). Dimensions range from 300×200×200 to 600×400×400 mm (L×W×H), and weight is 15–60 kg without auxiliary equipment. These values are directory reference ranges; verify model-specific specifications with the manufacturer.

Working Principle

The array operates by distributing reactant streams through multiple microchannels within individual microreactor units. Each unit provides high surface-to-volume ratios for efficient heat and mass transfer. The array configuration allows for either parallel operation (identical reactions in multiple units) or series operation (sequential reactions across units), with flow control systems managing distribution and collection of streams. This design enables precise control of reaction parameters, such as temperature and pressure, across each unit, facilitating scalable and flexible chemical synthesis.

Common Materials

Silicon, Glass, Stainless Steel, Polymers (e.g., PTFE, PEEK)

Technical Parameters

Parameter	Typical range	Notes & selection driver
Number of Reactors	4–96 pcs	Parallel or series configurations
Reactor Volume	0.1–10 mL	Per reactor
Operating Temperature	-20–200 °C	Limited by seal material
Flow Rate Range	0.1–100 mL/min	Per reactor
Temperature Control Accuracy	±0.5 °C	At steady state
Pressure Control Accuracy	±0.01 MPa	At setpoint
Material of Wetted Parts	316L	Optional Hastelloy C-22ASTM A240
Seal Material	PTFE	Chemical compatibility
Electrical Supply	220–240 V AC	50/60 Hz
Power Consumption	0.5–2.0 kW	Depends on heating/cooling
Ingress Protection	IP54–IP65	Dust and water spray protectionIEC 60529
Dimensions (L×W×H)	300×200×200–600×400×400 mm	Footprint varies with reactor count
Weight	15–60 kg	Without auxiliary equipment

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Microreactor Unit
Individual reaction chamber with microchannels for chemical processing

Material: Silicon/Glass/Stainless Steel
Distribution Manifold
Evenly distributes reactant streams to multiple microreactor units

Material: Stainless Steel/PEEK
Collection Manifold
Collects product streams from multiple microreactor units

Material: Stainless Steel/PEEK
Heating/Cooling Elements
Maintains precise temperature control for each reactor unit

Material: Stainless Steel/Ceramic
Sealing Gaskets Part
Provides leak-proof connections between array components

Material: PTFE/Viton
Flow Control System
Splits and recombines the streams across the units, and sets how much goes to each.

Manufacturers of Microreactor Array

Manufacturer profiles associated with Microreactor Array.

Sourcing Microreactor Array from China?

Tell us your specification and target quantity — we will match it against manufacturer records and come back with the factories that fit.

Request manufacturers We manufacture this

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the typical number of reactors in a microreactor array?

The array can contain from 4 to 96 individual microreactors, depending on the configuration and application requirements.

Can the array be configured for both parallel and series operations?

Yes, the array supports both parallel operation, where identical reactions run simultaneously in multiple units, and series operation, where sequential reactions occur across units.

What materials are used for the wetted parts?

Wetted parts are typically made of 316L stainless steel (ASTM A240), with optional Hastelloy C-22 for enhanced corrosion resistance. Seal material is PTFE for chemical compatibility.

What are the operating pressure and temperature ranges?

Operating pressure is 1.0 to 1.6 MPa, and temperature ranges from -20 to 200 °C, limited by seal material. Always verify model-specific limits with the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Buyer enquiry

Request manufacturing insight for Microreactor Array

Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.

Where it goes: Straight to the CNFX editorial desk, and to the manufacturer if this product is linked to a claimed profile. Nothing is broadcast to a supplier list.
Your details stay here: We do not sell or rent enquiry data, and we do not add you to a mailing list. Used only to answer this request.
No commission, no middleman: CNFX is a directory. We take no cut of any order and never negotiate on a supplier's behalf.
What we don't claim: A listing is not an endorsement. Qualify every supplier and verify every figure yourself before ordering.

pressure:	Up to 20 bar
flow rate:	0.1-10 mL/min per channel
temperature:	-20°C to 200°C
slurry concentration:	Up to 20% solids by volume

Microreactor Array

Product Specifications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards