Collection Manifold for Microreactor Arrays

Product Specifications

Technical details and manufacturing context for Collection Manifold

Definition

Within a Microreactor Array system, the Collection Manifold serves as a critical fluid-handling component. It is designed to receive the processed fluid outputs from the individual reaction channels or chambers of the array. Its primary function is to efficiently combine these multiple parallel streams into a unified flow for downstream processing, sampling, or analysis, ensuring controlled fluid transfer and minimizing cross-contamination or pressure imbalances between channels. The manifold is typically constructed from materials such as Stainless Steel 316L, PTFE, or Glass, selected for chemical compatibility and cleanability. It features multiple inlet ports (typically 4 to 12) that connect to the microreactor outlets, and one or more central outlet ports with diameters ranging from 6 to 25 mm to match downstream piping. Internal channels or a plenum facilitate mixing or directed flow consolidation, with design considerations for uniform pressure distribution and laminar flow transition. The operating pressure range is 1.0–1.6 MPa, and the operating temperature range is -40 to 85°C. The manifold may incorporate valves or flow restrictors for individual channel control. Key parameters include flow rate (0.5–5 m³/h at max pressure drop), pressure drop (≤0.05 MPa at rated flow), surface finish (≤0.8 μm Ra for cleanability), and leak rate (≤1×10⁻⁶ Pa·m³/s per ISO 15848). Connection type is typically flange per DIN EN 1092-1, with other types on request. Weight ranges from 2 to 8 kg depending on configuration. Always verify model-specific values and standards with the legal manufacturer or supplier before procurement.

Working Principle

The manifold operates by providing a common header or chamber with multiple inlet ports connected to the outlets of the microreactors. Fluid from each reactor enters the manifold, where internal channels or a plenum facilitate mixing or directed flow consolidation. The design ensures uniform pressure distribution and laminar flow transition, guiding the combined fluid to one or more central outlet ports. It may incorporate valves or flow restrictors for individual channel control.

Common Materials

Stainless Steel 316L, PTFE (Polytetrafluoroethylene), Glass

Technical Parameters

Parameter	Typical range	Notes & selection driver
Operating Temperature	-40–85 °C	Outside range, seals may fail
Number of Inlets	4–12	Customizable per reactor configuration
Outlet Diameter	6–25 mm	Matches downstream piping
Flow Rate	0.5–5 m³/h	At max pressure drop
Pressure Drop	≤0.05 MPa	At rated flow
Material	316L	Corrosion-resistantASTM A240
Surface Finish	≤0.8 μm Ra	For cleanability
Leak Rate	≤1×10⁻⁶ Pa·m³/s	Helium leak testISO 15848
Weight	2–8 kg	Depends on configuration
Connection Type	Flange	Other types on requestDIN EN 1092-1

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Manifold Body
Main structural housing containing internal flow channels that consolidate fluid from inlets.

Material: Stainless Steel 316L
Inlet Port Fittings Part
Threaded or compression fittings that provide sealed connections to microreactor outlet lines.

Material: Stainless Steel 316L
Outlet Port Part
Primary discharge connection for the consolidated fluid stream to exit the manifold.

Material: Stainless Steel 316L
Sealing Gaskets/O-Rings Part
Provide leak-proof seals at port connections and between manifold sections if applicable.

Material: Viton (FKM) or PTFE
Flow Restrictor or Valve Optional
Trims or shuts one microreactor branch without touching the others.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Microreactor Array

View system integration details

Manufacturers of Collection Manifold

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Frequently Asked Questions

What materials are available for the Collection Manifold?

The manifold can be made from Stainless Steel 316L, PTFE, or Glass, as listed in the directory. Material selection should be based on chemical compatibility and cleanability requirements for your specific application.

What is the operating pressure range?

The operating pressure range is 1.0–1.6 MPa. Ensure your system operates within this range.

How many inlets can the manifold have?

The number of inlets is customizable per reactor configuration, typically ranging from 4 to 12. Confirm the exact number needed for your microreactor array with the supplier.

What connection types are available?

The standard connection type is flange per DIN EN 1092-1. Other types may be available on request, but you should verify with the manufacturer for your specific needs.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar (g)
flow rate:	Up to 500 L/min total
temperature:	-20°C to 200°C
slurry concentration:	Up to 30% solids by weight

Collection Manifold

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards