Mixing Reactor Vessel for Chemical Neutralization

Product Specifications

Technical details and manufacturing context for Mixing Reactor Vessel

Definition

The Mixing Reactor Vessel is a component used in chemical manufacturing, specifically within industrial neutralization systems. It is a sealed container where chemical reactants are combined, agitated, and allowed to react under controlled conditions to achieve neutralization. The vessel ensures thorough mixing for uniform reaction and efficient treatment of chemical waste or process streams. It is designed to handle a range of operating parameters, including nominal volumes from 1000 to 10000 liters, design pressures from 1.0 to 1.6 MPa (per GB/T 150), and design temperatures from -20 to 200°C (per GB/T 150). Stirring speed can be adjusted from 50 to 200 rpm via a frequency converter, and motor power ranges from 5.5 to 45 kW. The heating/cooling area varies from 3 to 30 m². Material grades include 304 or 316L stainless steel (per ASTM A240), with options for glass-lined steel or Hastelloy. Sealing is typically a mechanical seal per API 682. Agitator types include anchor, propeller, or turbine. Overall dimensions for a typical 5000L vessel are approximately 2000×1500×3000 mm, and weight ranges from 1500 to 8000 kg. Electrical supply is three-phase 380V/50Hz (per IEC 60038), with ingress protection from IP54 to IP65 (per IEC 60529). These values are reference ranges and must be verified with the manufacturer for specific models and applications. The vessel is designed to meet relevant standards, but compliance should be confirmed with the supplier.

Working Principle

Chemical reactants are introduced into the vessel. An internal agitator (impeller) rotates to create turbulence, ensuring homogeneous mixing of the contents. The vessel may include features for temperature control (jackets) and pressure management to optimize the neutralization reaction kinetics and safety. The agitator type and speed are selected based on mixing requirements, and the motor power is chosen based on viscosity and required torque. The vessel is sealed to prevent leakage and contamination, and its design pressure and temperature ratings define its safe operating envelope.

Common Materials

Stainless Steel (e.g., 316L), Glass-Lined Steel, Hastelloy

Technical Parameters

Parameter	Typical range	Notes & selection driver
Nominal Volume	1000–10000 L	Select based on batch size and production scale
Design Pressure	1.0–1.6 MPa	Higher pressure requires thicker wall and cost increaseGB/T 150
Design Temperature	-20–200 °C	Above 200°C requires special materialsGB/T 150
Stirring Speed	50–200 rpm	Adjustable via frequency converter for different mixing intensities
Motor Power	5.5–45 kW	Depends on viscosity and required torque
Heating/Cooling Area	3–30 m²	Larger area improves heat transfer efficiency
Material Grade	304/316L	316L for corrosive mediaASTM A240
Sealing Type	Mechanical seal	Prevents leakage and contaminationAPI 682
Agitator Type	Anchor/Propeller/Turbine	Choose based on mixing requirements
Overall Dimensions (L×W×H)	2000×1500×3000 mm	Typical for 5000L vessel; varies with volume
Weight	1500–8000 kg	Depends on volume and material thickness
Electrical Supply	380/50 V/Hz	Three-phase; other voltages available on requestIEC 60038
Ingress Protection	IP54–IP65	IP65 for washdown environmentsIEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Vessel Body
The vessel shell itself: contains the process and carries the operating pressure.
Agitator/Impeller
Rotates to mix the vessel contents, ensuring homogeneity and efficient reaction.

Material: Stainless Steel
Jacket
An outer shell through which heating or cooling media circulates to control the reaction temperature.

Material: Carbon Steel or Stainless Steel
Baffles Part
Internal vertical plates that prevent vortex formation and improve mixing efficiency.

Material: Stainless Steel

Manufacturers of Mixing Reactor Vessel

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Frequently Asked Questions

What materials are available for the mixing reactor vessel?

The vessel can be made from stainless steel (e.g., 304 or 316L), glass-lined steel, or Hastelloy. The material grade should be selected based on the corrosiveness of the chemicals being processed.

What is the typical operating pressure and temperature range?

The design pressure ranges from 1.0 to 1.6 MPa, and the design temperature ranges from -20 to 200°C, per GB/T 150. These are reference values; actual limits depend on the specific model and must be confirmed with the manufacturer.

How is the stirring speed adjusted?

The stirring speed can be adjusted from 50 to 200 rpm using a frequency converter. The appropriate speed depends on the mixing intensity required for the specific reaction.

What standards apply to this vessel?

Relevant standards include GB/T 150 for pressure vessels, ASTM A240 for material grades, API 682 for mechanical seals, IEC 60038 for electrical supply, and IEC 60529 for ingress protection. Compliance should be verified with the supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Up to 10 bar (g)
flow rate:	Up to 50 m³/h
temperature:	-20°C to 200°C
slurry concentration:	Up to 40% solids by weight

Mixing Reactor Vessel

Product Specifications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards