Editorial Technical Reference

PCB Assembly

This page explains how PCB Assembly is classified within Computer, Electronic and Optical Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A populated printed circuit board that forms the core electronic subsystem of the External Interface Module.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for PCB Assembly

Definition
The PCB Assembly is the central electronic component within the External Interface Module, responsible for processing, routing, and managing all external communication signals. It integrates various electronic components (ICs, resistors, capacitors, connectors) onto a printed circuit board to execute the module's specific interface logic, protocol conversion, and signal conditioning functions. The assembly is built on an FR-4 substrate with copper traces and soldered connections using SnAgCu solder. It is available in board dimensions ranging from 50 to 200 mm, with layer counts from 1 to 8 layers. Minimum trace width and spacing are 0.1 to 0.2 mm, conforming to IPC-2221. Copper thickness ranges from 35 to 70 µm per IPC-6012. The solder mask color is green, and surface finishes include HASL, ENIG, and OSP, with ENIG referenced to IPC-4552. Operating temperature ranges from -40 to 85 °C, storage humidity from 5 to 95% RH (non-condensing) per IEC 60068-2-78, and ingress protection from IP54 to IP65 per IEC 60529. Impedance tolerance is ±10% per IPC-2141. Board thickness ranges from 0.8 to 1.6 mm, and weight from 10 to 100 g. These parameters are reference ranges; actual values must be confirmed for the specific model and application. The assembly operates on low-voltage DC power supplied by the module. It is designed for use in computer, electronic, and optical product manufacturing. For procurement, verify model-specific specifications and applicable standards with the legal manufacturer or supplier.
Working Principle
Electrical signals from external sources are received via connectors on the assembly. The integrated circuits and passive components on the PCB process these signals according to programmed logic—amplifying, filtering, converting protocols (e.g., serial to parallel, voltage level shifting), and routing them to the appropriate internal system buses or outputs. It operates on low-voltage DC power supplied by the module. The assembly's design parameters, such as trace width, spacing, and impedance, are critical for signal integrity. The working principle is based on the interaction of components on the PCB, which is fabricated on an FR-4 substrate with copper traces and soldered with SnAgCu solder. The assembly is designed to meet specific electrical and mechanical requirements, including operating temperature and humidity ranges. For detailed operation, refer to the module's technical documentation.
Common Materials
FR-4 Substrate, Copper Traces, Solder (SnAgCu)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Board Dimensions50–200 mmCustom sizes available
Layer Count1–8 layersHigher layers for complex circuits
Minimum Trace Width0.1–0.2 mmThinner for high-density designsIPC-2221
Minimum Spacing0.1–0.2 mmPrevents shortsIPC-2221
Copper Thickness35–70 µmHeavier for high currentIPC-6012
Solder Mask ColorGreenOther colors available
Surface FinishHASL, ENIG, OSPENIG for better flatnessIPC-4552
Operating Temperature-40–85 °CExtended range available
Storage Humidity5–95 % RHNon-condensingIEC 60068-2-78
Ingress ProtectionIP54–IP65Dust and water resistanceIEC 60529
Impedance Tolerance±10 %For high-speed signalsIPC-2141
Board Thickness0.8–1.6 mmStandard 1.6 mmIPC-6012
Weight10–100 gDepends on size and layers

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • PCB Substrate Part
    Provides the mechanical base and electrical insulation for mounting components and routing copper traces.
    Material: FR-4 (Glass Epoxy)
  • Microcontroller / Interface IC
    The primary processing unit that executes the interface protocol logic and manages signal routing.
    Material: Silicon
  • Connector Headers Part
    Provide the physical and electrical interface points for connecting external cables and internal module wiring.
    Material: Phosphor Bronze (contacts), PBT (housing)
  • Passive Components (Resistors, Capacitors) Part
    Condition signals (filtering, impedance matching, decoupling) and set bias points for active components.
    Material: Ceramic, Metal Film, Tantalum

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for PCB Assembly.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric (non-pressurized environment)
other spec: Humidity: 5% to 95% non-condensing, Vibration: 5-2000 Hz per MIL-STD-810, Shock: 50g per MIL-STD-202
temperature: -40°C to +85°C (operational), -55°C to +125°C (storage)
Media Compatibility
✓ Clean room assembly environments ✓ Dry industrial control cabinets ✓ Sealed electronic enclosures with proper thermal management
Unsuitable: Direct exposure to conductive fluids, corrosive chemicals, or abrasive particulates
Sizing Data Required
  • Required I/O interface types and counts (USB, Ethernet, serial, etc.)
  • Power consumption and thermal dissipation requirements
  • Physical space constraints and mounting configuration

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Solder joint fatigue/cracking
Cause: Thermal cycling stress from power on/off cycles or environmental temperature fluctuations, leading to expansion/contraction mismatches between PCB substrate and component leads
Electrochemical migration (dendrite growth)
Cause: Contamination (flux residues, ionic contaminants) combined with humidity, creating conductive paths between traces/pads through electrochemical reactions
Maintenance Indicators
  • Intermittent or erratic system behavior (random resets, data corruption) indicating potential solder joint or connection issues
  • Visible corrosion/discoloration on PCB surface, especially around connectors or component leads, suggesting moisture/contamination problems
Engineering Tips
  • Implement conformal coating application to protect against moisture, dust, and chemical contamination while maintaining electrical insulation
  • Use thermal management strategies (heatsinks, airflow design, thermal vias) to minimize temperature gradients and reduce thermal stress on solder joints

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IPC-A-610 (Acceptability of Electronic Assemblies) IEC 61191 (Printed Board Assemblies)

Quoted from the published standard.

Manufacturing Precision
  • Component Placement: +/-0.1mm
  • Solder Joint Fillet: Minimum 0.3mm height
Quality Inspection
  • Automated Optical Inspection (AOI)
  • In-Circuit Test (ICT)

Manufacturers of PCB Assembly

11 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Shenzhen King Brother Electronic Technology Co., Ltd.
Shenzhen, Guangdong, CN
Stated by the company · profile compiled by CNFX from public sources
Cesgate
Taiwan, CN
Listed on the company's own website · profile compiled by CNFX from public sources
China Wintech
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
EFPCB
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
IDEASPCB
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
PCBBOX
Shenzhen, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
PURE-AIR TECH
Dongguan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shenzhen STHL Technology Co., Ltd.
Shenzhen, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Tortai Technologies Co., Ltd.
Dongguan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
ULIKE CIRCUIT
Guangdong, CN
Also makes: Control Circuit Board, Rf Pcb, Metal Core PCB and 8 more
Listed on the company's own website · profile compiled by CNFX from public sources
Venture Electronics
Guangdong, CN
Also makes: Rf Pcb, Heavy Copper PCB, Metal Core PCB and 8 more
Listed on the company's own website · profile compiled by CNFX from public sources
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Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
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Frequently Asked Questions

What is the typical layer count for this PCB Assembly?

The layer count ranges from 1 to 8 layers, depending on the complexity of the circuit. For high-density designs, higher layer counts may be used. Confirm the exact layer count for your specific model with the manufacturer.

What surface finishes are available?

Available surface finishes include HASL, ENIG, and OSP. ENIG is referenced to IPC-4552 and is often chosen for better flatness. The choice depends on the application requirements; verify with the supplier.

What is the operating temperature range?

The operating temperature range is -40 to 85 °C. This is a reference range; ensure the actual model meets your environmental requirements by checking the datasheet.

How should I verify compliance with standards?

The listed standards (e.g., IPC-2221, IPC-6012) are procurement references. They do not guarantee certification. Always request compliance documentation from the legal manufacturer or supplier for the specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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