Editorial Technical Reference

Sensor Head / Electronics Module

This page explains how Sensor Head / Electronics Module is classified within Computer, Electronic and Optical Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Integrated sensing and signal processing unit within a position transducer system

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Sensor Head / Electronics Module

Definition
The sensor head/electronics module is a critical subassembly of a position transducer that combines the physical sensing element with electronic circuitry for signal conditioning, processing, and output generation. It detects positional changes and converts them into standardized electrical signals. This module integrates the sensing element (e.g., coil, photodiode array) with a PCB and semiconductor components, all housed in a plastic or metal enclosure. The electronics amplify, filter, and convert raw sensor signals into standardized outputs such as analog voltage/current (e.g., 4–20 mA) or digital protocols (e.g., SSI, PWM). The module is designed for industrial environments, with a supply voltage of 9–36 V DC (reverse polarity protected), a measuring range of 0–1000 mm (custom ranges available), linearity error of ±0.05% FS (best straight line method), and repeatability of ±0.01% FS at constant temperature. Operating temperature for the electronics module is -40 to 85 °C, storage temperature -40 to 100 °C (non-condensing). Ingress protection is IP67 (mating connector required) per IEC 60529, and EMC compatibility is per EN 61326-1. Housing material is stainless steel 316L (ASTM A276). Weight ranges from 0.2 to 0.5 kg depending on cable length. This module is a component for use in position measurement systems; it is not a complete transducer. For specific applications, verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The sensor head/electronics module uses sensing technologies such as inductive, capacitive, or optical to detect position changes. The sensing element generates a raw signal that is amplified, filtered, and converted by integrated electronics into standardized outputs like analog voltage/current or digital protocols (SSI, PWM). The module requires a stable DC supply (9–36 V) and provides a 4–20 mA output in two-wire loop-powered configuration. The measuring range is 0–1000 mm, with linearity error ±0.05% FS and repeatability ±0.01% FS. The electronics are temperature-compensated for reliable operation from -40 to 85 °C. The module is housed in a stainless steel 316L enclosure with IP67 protection, suitable for industrial environments.
Common Materials
PCB (Printed Circuit Board), Semiconductor components, Sensor element (e.g., coil, photodiode array), Housing (plastic or metal)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Supply Voltage9–36 V DCReverse polarity protected
Output Signal4–20 mATwo-wire loop powered
Measuring Range0–1000 mmCustom ranges available
Linearity Error±0.05 % FSBest straight line method
Repeatability±0.01 % FSAt constant temperature
Operating Temperature-40–85 °CElectronics module only
Storage Temperature-40–100 °CNon-condensing
Ingress ProtectionIP67Mating connector requiredIEC 60529
EMC CompatibilityEN 61326-1Industrial environmentEN 61326-1
Weight0.2–0.5 kgDepends on cable length
Housing Material316LStainless steelASTM A276

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sensing Element Part
    Detects physical position changes through electromagnetic, capacitive, or optical principles
    Material: Copper coil, semiconductor, or optical materials
  • Signal Conditioning Circuitry
    Amplifies, filters, and linearizes the raw sensor signal
    Material: PCB with analog components (op-amps, resistors, capacitors)
  • Processing Unit
    Converts conditioned signal to standardized output format
    Material: Microcontroller or ASIC
  • Connector Interface
    Provides electrical connection for power and signal output
    Material: Plastic housing with metal contacts
  • Stainless Steel Enclosure
    Houses the sensing element and electronics; it is what carries the IP67 rating.
    Material: Stainless steel 316L

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Sensor Head / Electronics Module.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
other spec: IP67 rating, 0-100% relative humidity (non-condensing)
temperature: -40°C to +85°C
Media Compatibility
✓ Hydraulic fluids (e.g., mineral oil, HFC, HFD) ✓ Water/glycol mixtures ✓ Compressed air/dry gases
Unsuitable: Concentrated acids or strong oxidizing agents
Sizing Data Required
  • Required measurement range (mm or inches)
  • Output signal type (e.g., 4-20mA, 0-10V, digital)
  • Mounting configuration and space constraints

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Signal Drift/Inaccuracy
Cause: Thermal stress on electronic components causing calibration shifts or sensor element degradation over time
Moisture Ingress/Corrosion
Cause: Compromised seals or housing integrity allowing environmental contaminants to damage internal electronics
Maintenance Indicators
  • Intermittent or erratic readings on monitoring systems
  • Visible condensation, corrosion, or physical damage to the sensor housing
Engineering Tips
  • Implement regular calibration checks and environmental sealing inspections per manufacturer specifications
  • Ensure proper installation with vibration isolation and thermal management to reduce stress on components

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 61000-6-2 (Electromagnetic Compatibility - Industrial Environment) CE Marking (EU Compliance for Safety, Health, and Environmental Protection)

Quoted from the published standard.

Manufacturing Precision
  • Sensor Alignment: +/-0.05mm
  • Signal Output Stability: +/-0.5% over operating temperature range
Quality Inspection
  • Environmental Stress Screening (ESS) - Thermal Cycling & Vibration
  • Electrical Safety Test - Dielectric Withstanding Voltage & Insulation Resistance

Manufacturers of Sensor Head / Electronics Module

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Kinwong Electronic Co., Ltd.
Shenzhen, Guangdong, CN
Founded 1993global over 23,000 employees staff
CNAS ISO/IEC 17025:2005
Also makes: Multilayer PCB, Flexible PCB, Rigid-Flex PCB and 4 more
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is the typical supply voltage for this sensor head/electronics module?

The supply voltage is 9–36 V DC, reverse polarity protected. Always verify the exact requirements for your specific model with the manufacturer.

What output signals are available?

The module provides a 4–20 mA two-wire loop-powered output. Other standardized outputs may be available depending on the model; confirm with the supplier.

What is the measuring range and accuracy?

The standard measuring range is 0–1000 mm, with custom ranges available. Linearity error is ±0.05% FS (best straight line method) and repeatability is ±0.01% FS at constant temperature.

What environmental protection does the module offer?

The module has an ingress protection rating of IP67 per IEC 60529, but a mating connector is required. Operating temperature is -40 to 85 °C, storage -40 to 100 °C (non-condensing). EMC compatibility is per EN 61326-1.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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