Vision Camera System for Multi-Sensor Probe Heads

Product Specifications

Technical details and manufacturing context for Vision camera system

Definition

A vision camera system integrated into a multi-sensor probe head is a critical component designed for non-contact optical inspection and measurement. It functions by capturing high-resolution images of objects or surfaces, which are then processed by software to perform tasks such as dimensional analysis, defect detection, pattern recognition, or alignment guidance. Within the probe head, it works in conjunction with other sensors (e.g., tactile probes, laser scanners) to provide comprehensive, multi-modal data acquisition for quality control, reverse engineering, or automated assembly applications.

The system operates by illuminating a target area. Light reflected from the target passes through an optical lens assembly and is focused onto a digital image sensor (typically a CCD or CMOS sensor). The sensor converts the optical image into an electronic signal, which is digitized and transmitted to a processing unit. Specialized software then analyzes the digital image using algorithms for edge detection, feature extraction, and comparison against predefined templates or CAD models to generate measurement data or inspection results.

Typical specifications include a resolution of 5–12 megapixels, frame rates of 30–120 fps, a CMOS sensor with global shutter, pixel sizes of 2.2–4.5 µm, a C-mount lens mount, and a GigE Vision interface (per IEC 61158). Operating temperature ranges from 0–50 °C, ingress protection is IP54–IP65 (per IEC 60529), power supply is 24 V DC ±10% with PoE option, power consumption is 3–8 W, weight is 100–300 g, and dimensions range from 29×29×30 mm to 50×50×60 mm. Materials include optical glass lenses, a silicon image sensor, and an aluminum alloy housing.

For procurement, verify model-specific values and standards with the legal manufacturer or supplier. The listed standards are references for verification, not proof of certification. The system is intended for integration into a multi-sensor probe head; ensure compatibility with your system's interfaces and environmental conditions.

Working Principle

The system operates by illuminating a target area. Light reflected from the target passes through an optical lens assembly and is focused onto a digital image sensor (typically a CCD or CMOS sensor). The sensor converts the optical image into an electronic signal, which is digitized and transmitted to a processing unit. Specialized software then analyzes the digital image using algorithms for edge detection, feature extraction, and comparison against predefined templates or CAD models to generate measurement data or inspection results.

Common Materials

Optical glass (lenses), Silicon (image sensor), Aluminum alloy (housing)

Technical Parameters

Parameter	Typical range	Notes & selection driver
Resolution	5–12 MP	Higher resolution for fine defect detection
Frame Rate	30–120 fps	Higher frame rate for high-speed inspection
Sensor Type	CMOS	Global shutter for motion capture
Pixel Size	2.2–4.5 µm	Larger pixels for better low-light performance
Lens Mount	C-mount	Standard for industrial cameras
Interface	GigE Vision	Compatible with standard machine vision systems
Operating Temperature	0–50 °C	Outside range may affect image quality
Ingress Protection	IP54–IP65	IP65 for dusty/wet environmentsIEC 60529
Power Supply	24 V DC ±10% V	PoE option available
Power Consumption	3–8 W	Lower power for embedded systems
Weight	100–300 g	Lightweight for multi-sensor probe head
Dimensions (W×H×D)	29×29×30 – 50×50×60 mm	Compact for integration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Image Sensor
Converts incoming light (optical image) into an electrical charge, which is then digitized to create a digital image.

Material: Silicon
Lens Assembly
Focuses light from the target object onto the image sensor. Determines field of view, magnification, and depth of field.

Material: Optical glass, metal (barrel)
Camera Housing Part
Provides mechanical protection, environmental sealing, and mounting interface for internal components. Often includes thermal management features.

Material: Aluminum alloy
Illumination Element
Lights the target; it is the first step of the imaging chain and sets whether features are visible at all.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Multi-sensor Probe Head

View system integration details

Manufacturers of Vision camera system

Manufacturer profiles associated with Vision camera system.

Sourcing Vision camera system from China?

Tell us your specification and target quantity — we will match it against manufacturer records and come back with the factories that fit.

Request manufacturers We manufacture this

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the typical resolution range for this vision camera system?

The resolution range is 5 to 12 megapixels, as listed in the directory. Higher resolution is suitable for fine defect detection. Confirm the exact resolution for your model with the manufacturer.

What interface does the camera use?

The camera uses a GigE Vision interface, which is compatible with standard machine vision systems. The standard reference is IEC 61158. Verify compatibility with your system.

What is the operating temperature range?

The operating temperature range is 0 to 50 °C. Operating outside this range may affect image quality. Ensure your environment meets this requirement.

What ingress protection ratings are available?

The ingress protection ratings are IP54 to IP65, per IEC 60529. IP65 is suitable for dusty or wet environments. Confirm the specific rating for your model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Buyer enquiry

Request manufacturing insight for Vision camera system

Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.

Where it goes: Straight to the CNFX editorial desk, and to the manufacturer if this product is linked to a claimed profile. Nothing is broadcast to a supplier list.
Your details stay here: We do not sell or rent enquiry data, and we do not add you to a mailing list. Used only to answer this request.
No commission, no middleman: CNFX is a directory. We take no cut of any order and never negotiate on a supplier's behalf.
What we don't claim: A listing is not an endorsement. Qualify every supplier and verify every figure yourself before ordering.

pressure:	0 to 10 bar
other spec:	Max flow rate: 5 m/s, Max slurry concentration: 15% solids by weight
temperature:	-20°C to +85°C

Vision camera system

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards