Multi-element imaging lens in a barrel · Barrel construction and centering accuracy, focal length, sensor format and C-mount
A multi-element imaging lens assembly is a set of glass lens elements fixed in a metal barrel so that their spacing, tilt and centring hold the optical design: seats and spacers set the axial positions, a retaining ring or adhesive holds the stack, and a mount thread such as C-mount attaches it to the camera. Ask three things first: how the barrel locates each element and to what accuracy, which focal length, aperture and sensor format the design covers, and which mount and back focal distance the camera needs.
Multi-element imaging lens assemblies built in a machined barrel: fixed-focal-length machine-vision and inspection camera lenses, and custom or build-to-print lens assemblies supplied to equipment makers. Microscope objectives, including infinity-corrected and interferometry objectives, are covered on the Objective lens for microscopes, inspection and interferometric heads page. Single lens elements, zoom lenses for photography and laser scanning lenses are outside this page.
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01
Jim Burge's lens-mounting course notes from the University of Arizona's College of Optical Sciences, drawing on Yoder's Mounting Optics in Optical Instruments, name centration and spacing tolerances as the key drivers of lens mount design. For a barrel bore, the notes advise keeping 0.001 in of radial clearance for assembly, which also limits interference from thermal effects, and state that this readily achieves 50 µm accuracy, or 25 µm with more effort. [1]
In the simplest barrel all lenses share one diameter and are separated by spacers: the bore is a low-cost operation and assembly is easy, but centration relies on the tolerances of the lenses and tilt and axial spacing rely on the spacers, which must be centred too, so the spacer stack accumulates tolerance. A stepped barrel takes lenses of different diameters with positions set by the machining. Higher precision comes from adjusting centration by rotation and optical measurement and then potting the lens, from choosing shims or custom spacers based on measurement, or from mounting each element in a subcell and stacking the subcells. [1]
The notes describe a two-part barrel with a toroidal interface that allows a tight fit of ±0.002 mm yet still assembles, a sharp-corner lens seat taken as about 0.002 in (50 µm) radius, and alignment accuracy of 5 µm in precision microscope objectives built with subcells. Barrels are machined in aluminium for ease of machining, or in 416 stainless steel for a better thermal-expansion match and thinner sections. [1] Editorial calculation: 0.001 in × 25.4 = 25.4 µm of radial clearance.
Give the supplier the optical prescription or performance target, the centration, tilt and spacing tolerances per element, the barrel material and finish, how elements are retained (threaded ring, adhesive or press fit), the mount type and flange distance, the sensor format, focal length and F-number range, the working distance, the environment, and the test report wanted (MTF, distortion, focus position).
02
Shanghai Optics lists stock fixed-focal-length C-mount lenses for 2/3, 1 and 4/3 inch sensors. Its 2/3 inch 3 MP series runs from 12 to 50 mm, all at F1.4, with filter thread M30.5 × 0.5 mm and closest focus from 0.15 m (12 mm) to 0.50 m (50 mm); its 4/3 inch 12 MP series runs from 8 to 65 mm with maximum apertures from F2.0 to F2.8, closing to F22, and filter threads from M37 × 0.5 to M67 × 0.75 mm. The same page states that some of its lenses focus from a working distance as short as 50 mm. [2]
The table shows that a larger sensor format raises the lens envelope at the same focal length: the 12 mm lens is listed at 37.9 × 34 × 38.5 mm for 2/3 inch and 3 MP, and 85 × 70 × 40 mm for 4/3 inch and 12 MP. [2] Computar's M1614-MP2, a 16 mm F1.4 lens for 2/3 inch sensors, is listed as a C-mount lens for C or CS mount cameras that needs a 5 mm adapter on a CS mount camera; Computar marks it discontinued with limited quantity. [3]
Editorial note: a C-mount lens on a CS-mount camera needs the 5 mm adapter Computar names, so state both the camera mount and any adapter in the order, and ask the supplier for the flange focal distance and back focal length of the assembly. [3]
03
Burge's notes rank lens mounting methods in order of increasing precision, complexity and cost. The figures are those quoted in the notes.
Burge notes that the lathe approach, customising each barrel for its as-built elements, makes parts non-interchangeable. [1] Editorial note: ask which of these constructions the supplier uses, because the stated accuracy and the price follow from it.
| Construction | Assembly | Accuracy stated |
|---|---|---|
| Straight barrel with spacers and retaining ring | Easy, can be automated | Limited by element precision and the stack-up of errors [1] |
| Stepped barrel | Easy, can be automated | 50 µm as the stated norm; 10 µm possible [1] |
| Centration adjustment by rotation and optical measurement | Labour intensive | 10 µm easily, 1 µm possible [1] |
| Spacing adjustment with shims or as-built compensation | Labour intensive | 25 µm easily, 5 µm possible [1] |
| Elements in subcells stacked in the barrel | Very labour intensive, expensive | 10 µm easily, under 1 µm possible [1] |
04
| Part | Role | Fix in the order |
|---|---|---|
| Front lens element | First element facing the object; exposed to the environment. | Glass type, coating, diameter. |
| Further lens elements | Spherical or aspherical elements that together correct aberrations and distortion. [4] | Prescription and tolerances. |
| Spacers and seats | Set axial spacing and tilt. [1] | Length tolerance; seat type. |
| Retaining ring | Holds the stack with preload; threaded, press-fit or elastomeric. [1] | Type and torque or preload. |
| Lens barrel | Machined bore that centres the elements; aluminium or 416 stainless steel. [1] | Material, bore tolerance, blackening. |
| Aperture mechanism | Sets the F-number, e.g. F1.6–F22 on Shanghai Optics 1 inch lenses. [2] | Range; locking screw. |
| Focusing mechanism | Moves the group for working distance; closest focus 0.10–1.0 m in the listed range. [2] | Range; lock. |
| Mounting interface | C-mount thread; 5 mm adapter for CS cameras. [3] | Mount and flange distance. |
05
| Field | What it means and published values | Ask the supplier for |
|---|---|---|
| Focal Length (mm) | 8–65 mm across the Shanghai Optics C-mount range; 16 mm on the Computar M1614-MP2. [2] [3] | Focal length and tolerance. |
| Aperture (F-number) | Maximum F1.4 to F2.8 in the listed range; adjustable models close to F11 or F22. [2] | Range and iris type. |
| Optical Resolution (lp/mm) | Listed as sensor megapixels: 3 MP to 12 MP. [2] | MTF in lp/mm at stated field. |
| Distortion (%) | Fixed by the design; Computar describes low distortion without a figure. [3] | Value at the field edge. |
| Back Focal Length (mm) | Must suit the camera mount; CS cameras need a 5 mm adapter for C-mount. [3] | Flange focal distance and BFL. |
| Operating Temperature (°C) | Metal barrel expands more than glass. [1] | Range and focus shift. |
| Storage Temperature (°C) | Range without damage. | Range. |
| Relative Humidity (%RH) | Environment of use. | Range. |
| Ingress Protection | Set by seals at front and mount. | Rating if sealed. |
| Lens Material | Optical glass, fused silica, calcium fluoride, silicon or germanium by wavelength. [4] | Glass list per element. |
| Coating | Anti-reflection coating per surface. | Band and reflectance. |
| Weight (g) | Mass of the assembly. | Mass. |
| Mount Type | C-mount in the listed ranges. [2] [3] | Mount and thread. |
06
Paste it into your enquiry below or into an email to a maker, then replace every bracket.
Optics: [prescription or targets; focal length; F-number; MTF; distortion] Camera: [sensor format; pixel size; mount; adapter] Object: [working distance; field of view] Build: [barrel construction; centration and spacing tolerances; retainer type; material] Environment: [temperature; humidity; sealing] Tests: [MTF report; focus position; inspection data]
4 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.
Lists fixed-focal-length C-mount lenses for 2/3, 1 and 4/3 inch sensors among its lens assemblies.
Product scope checked 2026-10-12
Lists lens assembly services, including industrial supervision lenses, laser collimating and focusing lenses, beam expanders and CCD lenses.
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Lists optical lens assemblies of spherical or aspherical lenses in a mechanical housing, in optical glass, fused silica, calcium fluoride and IR crystals.
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Lists a lens assembly category alongside lenses, prisms, windows and filters.
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University of Arizona course notes give 50 µm for a bore with 0.001 in radial clearance (25 µm with more effort), 10 µm easily with rotation-based centration adjustment, and under 1 µm possible with subcells. [1]
Computar lists its M1614-MP2 C-mount lens for C or CS mount cameras, with a 5 mm adapter required on a CS mount camera. [3]
Shanghai Optics lists 12 MP C-mount lenses for 4/3 inch sensors from 8 to 65 mm, with maximum apertures from F2.0 to F2.8. [2]
Sources checked 2026-10-12. Burge's notes are University of Arizona optomechanics course material; Shanghai Optics and Computar describe their own lenses; Tianjin Fushi Optical describes the lens assemblies it supplies.
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