Vision/Sensor System for Automated Lens Loader

Product Specifications

Technical details and manufacturing context for Vision/Sensor System

Definition

The Vision/Sensor System is a critical subsystem within the Automated Lens Loader, responsible for real-time visual inspection and precise spatial measurement. It enables the machine to identify lens types, verify orientation, detect defects, and calculate exact coordinates for robotic handling and placement, ensuring high-precision loading operations. The system typically employs one or more industrial cameras (CCD/CMOS sensors) paired with specialized lighting (e.g., backlight, ring light) to capture high-resolution images of lenses. Image processing algorithms analyze these images to extract features such as edges, contours, and fiducial marks. Sensor data (e.g., from laser displacement sensors) may be fused to provide 3D position and depth information. The processed data is sent to the machine's control unit to guide the robotic arm or actuator for accurate pick-and-place operations. Key parameters include detection resolution of 0.01 mm, field of view covering 50–100 mm lens diameter, working distance of 100–300 mm, frame rate of 30–60 fps, positioning accuracy of ±0.05 mm, repeatability of ±0.02 mm, response time of 10–50 ms, supply voltage of 24 V DC ±10%, power consumption of 10–30 W, operating temperature of 0–50 °C, storage temperature of -20–70 °C, humidity of 20–80% RH, ingress protection IP54–IP65 (per IEC 60529), and weight of 1–5 kg. Materials on file include optical glass (lenses), silicon (image sensor), aluminum alloy (housing), and copper (electrical circuits). These values are directory reference ranges; verify model-specific specifications with the legal manufacturer or supplier.

Working Principle

The system captures images of lenses using industrial cameras with appropriate lighting. Image processing algorithms extract features like edges and fiducial marks. Laser displacement sensors may provide depth data. The combined information is processed to determine lens position and orientation, which is sent to the control unit to guide robotic handling.

Common Materials

Optical glass (lenses), Silicon (image sensor), Aluminum alloy (housing), Copper (electrical circuits)

Technical Parameters

Parameter	Typical range	Notes & selection driver
Detection Resolution	0.01 mm	Minimum feature size detectable for lens edge and surface defects.
Field of View	50–100 mm	Covers lens diameter range for inspection and positioning.
Working Distance	100–300 mm	Distance from camera lens to object; affects mounting and lighting.
Frame Rate	30–60 fps	Required for real-time detection at loader cycle speeds.
Positioning Accuracy	±0.05 mm	Ensures correct lens placement in loader.
Repeatability	±0.02 mm	Consistency of detection results over multiple cycles.
Response Time	10–50 ms	Time from image capture to output signal; affects throughput.
Supply Voltage	24 ±10% V DC	Standard industrial voltage for sensors and cameras.
Power Consumption	10–30 W	Includes camera, lighting, and controller.
Operating Temperature	0–50 °C	Ambient temperature range for reliable operation.
Storage Temperature	-20–70 °C	Non-operating temperature limits.
Humidity	20–80 % RH	Non-condensing relative humidity range.
Ingress Protection	IP54–IP65	Protection against dust and water jets.IEC 60529
Weight	1–5 kg	Total system weight including camera, lens, and housing.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Industrial Camera
Captures high-resolution digital images of the lenses for analysis.

Material: Aluminum alloy housing, silicon sensor, optical glass lens
Lighting Module
Provides consistent, controlled illumination to highlight lens features and reduce shadows/glare for clear imaging.

Material: LED array, aluminum heat sink, polycarbonate diffuser
Image Processing Unit
Runs algorithms to analyze captured images, identify lens characteristics, and calculate coordinates.

Material: Printed circuit board (fiberglass, copper), semiconductor chips (silicon)
Sensor Array (e.g., Laser Displacement)
Provides complementary non-contact measurement data (e.g., height, thickness) to enhance positioning precision.

Material: Laser diode (gallium arsenide), photodetector (silicon), aluminum housing

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Vision/Sensor System.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Automated Lens Loader

View system integration details

Manufacturers of Vision/Sensor System

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Broadsens

Shanghai, CN

Also makes: Machine Monitoring System, Ultrasonic Transducer, Analysis Software and 7 more

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the detection resolution of the Vision/Sensor System?

The detection resolution is 0.01 mm, which is the minimum feature size detectable for lens edge and surface defects. This is a reference value; confirm the exact resolution for your specific model with the manufacturer.

What is the positioning accuracy and repeatability?

The positioning accuracy is ±0.05 mm, ensuring correct lens placement in the loader. Repeatability is ±0.02 mm, indicating consistency over multiple cycles. These are reference ranges; verify with the supplier.

What are the environmental operating conditions?

The system operates in temperatures from 0 to 50 °C, storage from -20 to 70 °C, and humidity from 20% to 80% RH (non-condensing). Ingress protection is IP54–IP65 per IEC 60529. Always check the actual model's ratings.

How does the system interface with the loader's control unit?

The system processes image and sensor data to output position and orientation information, which is sent to the machine's control unit. The control unit then guides the robotic arm or actuator for accurate pick-and-place. Specific interfaces (e.g., Ethernet, serial) should be confirmed with the manufacturer.

Data Basis

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Preliminary Technical Classification

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pressure:	Atmospheric (sealed enclosure), no direct pressure exposure
other spec:	Illumination: 500-700nm wavelength range, Max particle size in slurry: ≤50μm, Vibration tolerance: ≤0.5g RMS
temperature:	0°C to 50°C (operational), -10°C to 60°C (storage)

Vision/Sensor System

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards