Editorial Technical Reference

Power Regulator / SCR Controller

This page explains how Power Regulator / SCR Controller is classified within Electrical Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Electronic device that regulates electrical power to heating elements by controlling the firing angle of silicon-controlled rectifiers (SCRs).

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Power Regulator / SCR Controller

Definition
The Power Regulator / SCR Controller is a component used in industrial temperature control systems to modulate the electrical power delivered to heating elements. It operates by controlling the conduction angle of silicon-controlled rectifiers (SCRs), enabling smooth, phase-angle-based power adjustment. This allows for accurate temperature maintenance and energy-efficient operation in various heating applications.

Typical parameters include a rated power range of 5–200 kW, input voltage of 220–480 V AC (single or three phase), and auto-detected frequency of 50–60 Hz. Control accuracy is ±1% of full scale, with a firing angle range of 0–180°. The control signal is typically 4–20 mA, with 0–10 V DC also available. Operating temperature is -10 to 50°C (derate above 40°C), storage temperature -20 to 70°C, and humidity 5–95% RH (non-condensing). Protection rating ranges from IP20 to IP54 per IEC 60529, and weight varies from 1 to 15 kg depending on power rating.

Materials typically include silicon-controlled rectifiers, aluminum heat sinks, printed circuit boards, and control circuitry components. These values are reference ranges; verify model-specific specifications with the legal manufacturer or supplier before procurement.
Working Principle
The SCR Controller operates on the phase-angle control principle. It receives a control signal (typically 4–20 mA or 0–10 V) from a temperature controller. Based on this signal, it delays the firing pulse to the SCRs relative to the AC voltage zero-crossing point. This delay determines the conduction angle, thereby controlling the percentage of each AC half-cycle delivered to the load, which directly regulates the average power and thus the heating output.
Common Materials
Silicon-controlled rectifier (SCR), Heat sink (aluminum), Printed circuit board (PCB), Control circuitry components
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Power5–200 kWSelect based on heating element load
Input Voltage220–480 V ACSingle or three phase
Frequency50–60 HzAuto-detected
Control Accuracy±1 %Of full scale
Firing Angle Range0–180 °Phase angle control
Control Signal4–20 mAAlso 0–10 V DC available
Operating Temperature-10–50 °CDerate above 40°C
Storage Temperature-20–70 °CNon-condensing
Humidity5–95 % RHNon-condensing
Protection RatingIP20–IP54IP54 for harsh environmentsIEC 60529
Weight1–15 kgDepends on power rating

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • SCR Module
    Main switching element that controls power flow to the load.
    Material: Silicon semiconductor
  • Heat Sink Part
    Dissipates heat generated by the SCRs during operation.
    Material: Aluminum alloy
  • Gate Drive Circuit
    Generates precise firing pulses to trigger the SCRs at the correct phase angle.
    Material: Electronic components on PCB
  • Current Sensor
    Monitors load current for protection and feedback.
    Material: Current transformer or Hall-effect sensor
  • Zero-Crossing Circuit
    Finds each AC zero crossing; the firing delay is measured from it, so without it there is no phase angle to control.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Power Regulator / SCR Controller.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: N/A (electronic device, no pressure rating required)
other spec: Input voltage: 120-480V AC ±10%, 50/60Hz; Output current: 10-1000A (model dependent); Load type: Resistive (heating elements)
temperature: 0°C to 50°C (ambient operating range), -20°C to 70°C (storage)
Media Compatibility
✓ Industrial ovens/furnaces ✓ Plastic extrusion heaters ✓ Laboratory heating baths
Unsuitable: Explosive atmospheres (unless specifically rated for hazardous locations)
Sizing Data Required
  • Maximum load current (Amps)
  • Input voltage and phase (single/three-phase)
  • Required control accuracy/response time

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
SCR gate driver failure
Cause: Overvoltage transients, thermal cycling, or contamination degrading gate control circuitry, leading to improper thyristor triggering and output instability.
Thyristor thermal runaway
Cause: Inadequate cooling, excessive current loads, or poor thermal interface causing junction temperature to exceed limits, resulting in permanent semiconductor damage or short-circuit.
Maintenance Indicators
  • Audible buzzing or arcing from the controller enclosure, indicating loose connections, insulation breakdown, or failing components.
  • Visible discoloration, bulging, or leakage from capacitors or heat sinks, signaling overheating or component degradation.
Engineering Tips
  • Implement regular thermal imaging inspections to identify hot spots on thyristors and heat sinks before thermal failure occurs.
  • Install transient voltage suppression (TVS) devices and maintain clean, stable power input to protect sensitive gate driver circuits from voltage spikes.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 61800-7-201: Adjustable speed electrical power drive systems UL 508C: Power Conversion Equipment EN 50178: Electronic equipment for use in power installations

Quoted from the published standard.

Manufacturing Precision
  • Voltage regulation accuracy: +/- 1% of rated output
  • Gate trigger timing: +/- 2 microseconds
Quality Inspection
  • Thermal cycling test (IEC 60068-2-14)
  • High-potential (hipot) insulation test (IEC 61180)

Manufacturers of Power Regulator / SCR Controller

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Xiamen Maxwell Automation Limited
Fujian, CN
Founded 2011
CE
Listed on the company's own website · profile compiled by CNFX from public sources
Greegoo Electric
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Supply Chain Compatible Machinery & Devices

Medium Voltage Switchgear Assembly Line

Automated production system for assembling medium voltage electrical switchgear.

Explore Specs →
Motor Terminal Block

A motor terminal block is a standardized electrical component that provides secure, insulated connection points for motor winding leads.

Explore Specs →
PLC Control System

A digital industrial computer control system that monitors inputs, makes decisions based on a custom program, and controls outputs to automate industrial processes.

Explore Specs →
Control Panel

A centralized interface for monitoring and controlling industrial equipment and processes

Explore Specs →

Frequently Asked Questions

What is the typical control signal for this SCR controller?

The typical control signal is 4–20 mA, with 0–10 V DC also available. The signal comes from a temperature controller and determines the firing angle.

What is the operating temperature range?

The operating temperature range is -10 to 50°C, with derating required above 40°C. Storage temperature is -20 to 70°C, and humidity should be 5–95% RH non-condensing.

What protection ratings are available?

Protection ratings range from IP20 to IP54 per IEC 60529. IP54 is suitable for harsh environments, but verify the specific model's rating with the manufacturer.

How does the controller achieve power regulation?

It uses phase-angle control: the firing pulse to the SCRs is delayed relative to the AC zero-crossing, controlling the conduction angle and thus the power delivered to the load.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.
Buyer enquiry

Request manufacturing insight for Power Regulator / SCR Controller

Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.

Where it goes
Straight to the CNFX editorial desk, and to the manufacturer if this product is linked to a claimed profile. Nothing is broadcast to a supplier list.
Your details stay here
We do not sell or rent enquiry data, and we do not add you to a mailing list. Used only to answer this request.
No commission, no middleman
CNFX is a directory. We take no cut of any order and never negotiate on a supplier's behalf.
What we don't claim
A listing is not an endorsement. Qualify every supplier and verify every figure yourself before ordering.

Your business information is used only to process this request.

Thank you! Your message has been sent. We'll respond within 1–3 business days.
Sorry, we couldn't send your message. Please try again, or email us at contact@cnfx.com.

Need to Manufacture Power Regulator / SCR Controller?

Compare manufacturer profiles with relevant product and process capability.

Previous Product
Power Quality Analyzer
Next Product
Power Semiconductor Assembly
Get QuotesChat