Air Distribution Manifold for Air Ring Systems

Product Specifications

Technical details and manufacturing context for Air Distribution Manifold

Definition

The Air Distribution Manifold is a critical part of the Air Ring assembly, serving as the central hub that receives compressed air from the supply source and evenly distributes it to various nozzles, jets, or channels within the Air Ring system. It ensures consistent air pressure and flow to all connected outlets, which is essential for processes like cooling, drying, or material handling in industrial applications. The manifold is typically manufactured from aluminum alloy, stainless steel, or engineering plastics, with material selection depending on the operating environment and required durability. It features a single inlet port and multiple outlet ports, with the number of outlets customizable from 4 to 12 to match system layout requirements. Inlet connection sizes range from 1/2 to 2 inches, conforming to ISO 228-1 (BSP thread standard). The operating pressure range is 1.0 to 1.6 MPa, with a note that, and the flow rate ranges from 0.5 to 2.5 m³/min at 1.0 MPa inlet pressure. Pressure drop is maintained at ≤0.05 MPa at maximum flow rate, ensuring efficient distribution. Operating temperature is -20 to 80°C, with seals degrading above 80°C. The manifold is available in aluminum 6061-T6 with a corrosion-resistant anodized finish, and weight varies from 1.5 to 4.5 kg depending on the number of outlets. Leakage rate is ≤0.1 mL/min at 1.0 MPa air pressure, and surface finish is Ra 0.8–1.6 µm to ensure sealing and cleanliness. These specifications serve as reference ranges; actual values must be confirmed with the manufacturer for specific models and applications.

Working Principle

Compressed air enters the manifold through a single inlet port. Internal chambers and channels within the manifold body divide and direct the airflow to multiple outlet ports. Valves, regulators, or fixed orifices may be integrated to control and balance the pressure and flow rate to each outlet, ensuring uniform distribution across the Air Ring. The design allows for precise adjustment of air delivery to meet process requirements.

Common Materials

Aluminum alloy, Stainless steel, Engineering plastics

Technical Parameters

Parameter	Typical range	Notes & selection driver
Number of Outlets	4–12 ports	Customizable per system layout
Inlet Connection Size	1/2–2 inch	BSP thread standardISO 228-1
Operating Pressure	1.0–1.6 MPa
Flow Rate	0.5–2.5 m³/min	At 1.0 MPa inlet pressureISO 1217
Pressure Drop	≤0.05 MPa	At maximum flow rateISO 5167
Operating Temperature	-20–80 °C	Seals degrade above 80°C
Material	6061-T6 Aluminum	Corrosion-resistant anodized finishASTM B221
Weight	1.5–4.5 kg	Depends on number of outlets
Leakage Rate	≤0.1 mL/min	At 1.0 MPa air pressureISO 27895
Surface Finish	Ra 0.8–1.6 µm	Ensures sealing and cleanlinessISO 1302

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Manifold Body
Main structural housing containing internal air channels.

Material: Aluminum alloy or stainless steel
Inlet Port Part
Connection point for the primary compressed air supply line.

Material: Same as body, often with threaded fitting
Outlet Ports Part
Multiple connection points for distributing air to Air Ring nozzles or lines.

Material: Same as body, often with threaded fittings
Pressure Gauge Port (optional) Optional Part
Tap for installing a pressure gauge to monitor system pressure.

Material: Same as body
Drain Valve (optional) Optional
Valve for purging condensed moisture from the manifold.

Material: Brass or stainless steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Air Ring

View system integration details

Sterile Air Purge

View system integration details

Manufacturers of Air Distribution Manifold

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Frequently Asked Questions

What is the typical number of outlets on an air distribution manifold?

The number of outlets is customizable from 4 to 12, depending on the system layout. The exact number should be specified based on the application requirements.

What materials are commonly used for air distribution manifolds?

Common materials include aluminum alloy, stainless steel, and engineering plastics. The choice depends on factors such as operating environment, pressure, and corrosion resistance needs.

What is the operating pressure range for this manifold?

The operating pressure range is 1.0 to 1.6 MPa. It is noted that, so the manifold should be operated within the specified range.

How is the flow rate and pressure drop specified?

The flow rate ranges from 0.5 to 2.5 m³/min at 1.0 MPa inlet pressure, and the pressure drop is ≤0.05 MPa at maximum flow rate. These values are reference ranges and should be verified for the specific model.

Data Basis

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Preliminary Technical Classification

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pressure:	0-10 bar (150 psi max)
flow rate:	Up to 500 SCFM per outlet
temperature:	-20°C to 120°C
slurry concentration:	Not applicable - designed for clean compressed air only

Air Distribution Manifold

Product Specifications

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Application Fit & Sizing Matrix

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