Control System (PLC) for Infeed and Sorting Module

Product Specifications

Technical details and manufacturing context for Control System (PLC)

Definition

The Control System (PLC) is a specialized industrial control system designed for the infeed and sorting module within machinery and equipment manufacturing. It utilizes programmable logic controllers (PLCs) to coordinate, sequence, and regulate all functions of the module, including material handling, sensor integration, actuator control, and communication with higher-level systems. The system continuously scans input signals from sensors such as photoelectric and proximity sensors, executes programmed logic based on these inputs, and generates output signals to control actuators like motors, solenoids, and valves, thereby achieving automated material flow, sorting, and positioning. The PLC is housed in a plastic or metal enclosure and comprises electronic components and printed circuit boards. Key parameters include a rated voltage of 24 V DC ±10% per IEC 61131-2, power consumption ranging from 15 to 30 W depending on I/O configuration, 16 to 32 digital input channels (Type 3 per IEC 61131-2), and 16 to 32 digital output channels (transistor or relay type). Cycle time per 1k instructions is 0.1 to 10 ms, program memory is 64 to 512 KB, and the listed operating and storage temperature ranges are both -40 to 85 °C and must be confirmed for the specific PLC. IEC 60068-2-1 and IEC 60068-2-2 are cold and dry-heat test methods and do not establish these ranges. Relative humidity is 5 to 95% non-condensing per IEC 60068-2-78, and ingress protection ranges from IP20 for cabinet installation to IP65 for field installation per IEC 60529. Dimensions vary from 100×100×80 mm to 200×200×150 mm, and weight ranges from 0.5 to 2.5 kg depending on configuration. These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The system is a component-level product, not a complete machine, and its performance depends on the integration with the module's sensors and actuators.

Working Principle

The PLC operates by continuously scanning input signals from sensors (photoelectric, proximity, etc.) that detect material presence, position, and other conditions. It executes a stored program that processes these inputs according to the logic defined for the infeed and sorting sequence. Based on the program, it generates output signals to control actuators such as motors, solenoids, and valves, which move, sort, and position materials. The cycle repeats continuously, ensuring real-time control. The system also communicates with higher-level systems for monitoring and coordination. The exact behavior depends on the programmed logic and the configuration of I/O channels.

Common Materials

Electronic components, Printed circuit boards, Plastic/metal housing

Technical Parameters

Parameter	Typical range	Notes & selection driver
Rated Voltage	24 ±10% V DC	Standard for PLC power supplyIEC 61131-2
Power Consumption	15–30 W	Depends on I/O configuration
Digital Inputs	16–32 channels	Type 3 per IEC 61131-2IEC 61131-2
Digital Outputs	16–32 channels	Transistor or relay typeIEC 61131-2
Cycle Time	0.1–10 ms	Per 1k instructions
Program Memory	64–512 KB	For user program and data
Operating Temperature	-40–85 °C	Extended range for industrial
Storage Temperature	-40–85 °C	Non-operating
Relative Humidity	5–95 %	Non-condensingIEC 60068-2-78
Ingress Protection	IP20–IP65	IP20 for cabinet, IP65 for fieldIEC 60529
Dimensions (W×H×D)	100×100×80–200×200×150 mm	Varies with I/O count
Weight	0.5–2.5 kg	Depends on configuration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Central Processing Unit (CPU)
Executes control program, processes I/O data, and manages system operations

Material: Electronic components on PCB
I/O Modules
Interface between PLC and field devices (sensors and actuators)

Material: Electronic components, connectors
Power Supply Unit
Provides regulated power to all PLC components

Material: Electronic components, metal/plastic housing
Communication Module
Enables network connectivity and data exchange with other systems

Material: Electronic components, network connectors

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Infeed and Sorting Module

View system integration details

Manufacturers of Control System (PLC)

Manufacturer profiles associated with Control System (PLC).

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Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review · Page last updated 6 September 2026

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Frequently Asked Questions

What is the rated voltage of the PLC?

The rated voltage is 24 V DC with a tolerance of ±10%, as per IEC 61131-2. This is a standard reference; confirm the exact requirement for your model.

How many digital I/O channels does it have?

It has 16 to 32 digital input channels (Type 3 per IEC 61131-2) and 16 to 32 digital output channels (transistor or relay type). The exact count depends on the configuration.

What is the operating temperature range?

The listed operating temperature range is -40 to 85 °C and must be confirmed with the manufacturer for the specific PLC and application. IEC 60068-2-1 and IEC 60068-2-2 are cold and dry-heat test methods and do not establish this range.

What ingress protection ratings are available?

The ingress protection ranges from IP20 for cabinet installation to IP65 for field installation, per IEC 60529. Choose based on the installation environment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Ambient only (non-pressurized enclosure)
other spec:	IP20 rating (indoor use), 24VDC power supply, 85-264VAC input range
temperature:	0°C to 60°C (operating), -20°C to 70°C (storage)

Control System (PLC)

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

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