Filling Valve Assembly: DN25–80, PN1.0–1.6 MPa, 10

Product Specifications

Technical details and manufacturing context for Filling Valve Assembly

Definition

The Filling Valve Assembly is a critical component within Industrial Systems that precisely regulates the transfer of liquids, powders, or granular materials from supply sources to containers or processing units. It ensures accurate dosing, prevents contamination, and maintains process integrity during filling operations. This assembly is designed for use in machinery and equipment manufacturing, where it serves as a key interface between bulk supply and final packaging or processing stages. The device operates through mechanical actuation, opening and closing flow pathways to control the start, stop, and rate of material flow. It typically includes control elements that regulate flow rate, volume, and timing to achieve precise filling measurements. The assembly is available in configurations with nominal diameters ranging from 25 to 80 mm, accommodating various flow capacities from 10 to 50 m³/h at a differential pressure of 0.1 MPa with water as the medium. Operating pressure is specified between 1.0 and 1.6 MPa. The seat leakage rate is ≤0.01 mL/min at rated pressure during air testing, ensuring minimal leakage. The cycle life is ≥1,000,000 cycles under normal operating conditions, and the response time from signal to full open/close is ≤0.1 seconds. Repeatability is ±0.5% of set flow rate. Operating temperature ranges from -20 to 80°C for both medium and ambient conditions. The solenoid pilot requires a supply voltage of 24 V DC ±10%, with power consumption ≤8 W during switching. The enclosure rating is IP65, providing dust-tight protection and protection against water jets. Body material is equivalent to 316 stainless steel (CF8M per ASTM A351), and seal material is PTFE (ASTM D4894), offering chemical resistance and low friction. Weight varies from 5 to 15 kg depending on size and configuration. All values are reference ranges that must be verified for the specific model and application. Standards such as IEC 60529 are listed as procurement references, not as proof of certification. Always confirm model-specific values and standards with the legal manufacturer or supplier.

Working Principle

The Filling Valve Assembly operates through mechanical actuation that opens and closes flow pathways. When activated, the valve mechanism creates a seal or opens a passage, allowing material to flow from the supply line into the target container. The assembly typically includes control elements that regulate flow rate, volume, and timing to achieve precise filling measurements. The actuation is typically pneumatic or electric, with a solenoid pilot controlling the main valve. The valve's design ensures a tight seal when closed, preventing leakage and contamination. The opening and closing actions are rapid, with response times ≤0.1 seconds, enabling high-speed filling operations. The flow rate is controlled by the valve's opening degree and the pressure differential across it. The assembly is designed to handle a range of media, including liquids, powders, and granular materials, with materials of construction selected for chemical compatibility and durability.

Common Materials

Stainless Steel 316L, PTFE (Polytetrafluoroethylene)

Technical Parameters

Parameter	Typical range	Notes & selection driver
Nominal Diameter	25–80 mm	Determines flow capacity and interface size.
Flow Capacity	10–50 m³/h	At ΔP=0.1 MPa, water medium.
Operating Pressure	1.0–1.6 MPa	Below 1.0 MPa the seat load is insufficient.
Seat Leakage Rate	≤0.01 mL/min	At rated pressure, air test.ISO 5208
Cycle Life	≥1,000,000 cycles	Under normal operating conditions.
Response Time	≤0.1 s	From signal to full open/close.
Repeatability	±0.5 %	Of set flow rate.
Operating Temperature	-20–80 °C	For medium and ambient.
Supply Voltage	24 ±10% V DC	For solenoid pilot.
Power Consumption	≤8 W	During switching.
Enclosure Rating	IP65	Dust-tight and protected against water jets.IEC 60529
Body Material	CF8M	Equivalent to 316 stainless steel.ASTM A351
Seal Material	PTFE	Chemical resistant, low friction.ASTM D4894
Weight	5–15 kg	Depending on size and configuration.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Valve Body
Main structural housing containing flow passages and mounting interfaces

Material: Stainless Steel 316L
Actuator Mechanism
Component that opens and closes the valve, typically pneumatic or electric

Material: Aluminum Alloy
Sealing Element Part
Creates leak-proof seal between moving parts, preventing material leakage

Material: PTFE
Nozzle Adapter Optional Part
Interface connecting valve to filling nozzles or dispensing heads

Material: Stainless Steel 304

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Filling Valve Assembly.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Automated Beverage Filling and Capping Machine

View system integration details

Manufacturers of Filling Valve Assembly

Manufacturer profiles associated with Filling Valve Assembly.

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Frequently Asked Questions

What is the operating pressure range for this filling valve assembly?

The operating pressure is specified as 1.0 to 1.6 MPa. Always verify the exact pressure rating for your specific model and application with the manufacturer.

What materials are used in the construction of the valve?

The body material is equivalent to 316 stainless steel (CF8M per ASTM A351), and the seal material is PTFE (ASTM D4894). These materials provide chemical resistance and low friction. Confirm material grades with the supplier for your specific requirements.

What is the leakage rate of the valve seat?

The seat leakage rate is ≤0.01 mL/min at rated pressure during air testing, according to ISO 5208. This ensures minimal leakage when the valve is closed. Verify this value for your specific model and test conditions.

What is the response time of the valve?

The response time from signal to full open/close is ≤0.1 seconds. This rapid response enables precise filling operations. Confirm the response time for your specific configuration and actuation method with the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar (gauge)
flow rate:	0.5 to 50 L/min
temperature:	-20°C to 150°C
slurry concentration:	Up to 40% solids by weight

Filling Valve Assembly

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards