Programmable Clamping Unit for Automated Fixture Systems

Product Specifications

Technical details and manufacturing context for Programmable Clamping Unit

Definition

A programmable clamping unit is an intelligent component within automated fixture systems that provides precise, adjustable clamping force and positioning for workpieces during manufacturing processes. It enables automated control of clamping parameters such as force, position, and timing, allowing for flexible adaptation to different workpiece geometries and production requirements without manual adjustment. The unit is typically used in machining, assembly, and inspection applications where quick changeovers and consistent clamping are essential. It integrates with the system's controller, which sends signals to an actuator—pneumatic, hydraulic, or electric—to apply force through a mechanical linkage. Sensors provide feedback on clamping status and force levels, ensuring proper operation and safety. The unit is available with a clamping force range of 5–50 kN, adjustable via a pressure regulator, and a stroke length of 10–100 mm for the clamping arm. Positioning repeatability is ±0.02 mm, suitable for automated fixture systems. Operating pressure is 1.0–1.6 MPa, and supply voltage is 24 V DC ±10%. Power consumption ranges from 10–30 W, depending on solenoid and sensors. Operating temperature is -40 to 85 °C in non-condensing environments. Protection class is IP54–IP65 (IEC 60529), with IP65 for washdown. Body material is aluminum alloy, hard anodized for wear resistance. Weight varies with stroke and force, ranging from 2.5–8.0 kg. Materials on file include high-strength steel, aluminum alloy, and engineering plastics. These values are reference ranges; verify model-specific specifications with the legal manufacturer or supplier.

Working Principle

The unit receives control signals from the automated fixture system's controller, which activates an actuator (typically pneumatic, hydraulic, or electric) to apply clamping force through a mechanical linkage. Programmable parameters include clamping force, stroke length, clamping position, and timing sequences. Sensors provide feedback on clamping status and force levels to ensure proper operation and safety. The controller adjusts the actuator based on programmed parameters, allowing for flexible adaptation to different workpiece geometries and production requirements without manual adjustment.

Common Materials

High-strength steel, Aluminum alloy, Engineering plastics

Technical Parameters

Parameter	Typical range	Notes & selection driver
Clamping Force	5–50 kN	Adjustable via pressure regulator
Stroke	10–100 mm	Stroke length for clamping arm
Positioning Repeatability	±0.02 mm	For automated fixture systems
Supply Voltage	24 ±10% V DC	For solenoid control
Power Consumption	10–30 W	Depends on solenoid and sensors
Operating Temperature	-40–85 °C	Non-condensing environment
Protection Class	IP54–IP65	IP65 for washdownIEC 60529
Body Material	Aluminum alloy	Hard anodized for wear resistance
Weight	2.5–8.0 kg	Varies with stroke and force

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Actuator
Converts control signals into mechanical motion to apply clamping force

Material: Steel, Aluminum
Clamping Jaw Part
Direct contact surface that applies force to the workpiece

Material: Hardened steel, Carbide
Position Sensor
Detects clamping position and provides feedback to the control system

Material: Stainless steel, Electronic components
Force Sensor
Measures applied clamping force and ensures it remains within safe limits

Material: Stainless steel, Strain gauges
Control Interface
Receives programming commands and communicates with the main fixture controller

Material: Plastic, Electronic components
Mechanical Linkage
Carries the actuator's motion to the jaw and multiplies the clamping force.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Automated Fixture System

View system integration details

Manufacturers of Programmable Clamping Unit

Manufacturer profiles associated with Programmable Clamping Unit.

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Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review · Page last updated 6 September 2026

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Frequently Asked Questions

What is the clamping force range of this programmable clamping unit?

The clamping force range is 5–50 kN, adjustable via a pressure regulator. The exact force for a specific application depends on the system configuration and must be verified with the manufacturer.

What is the positioning repeatability?

The positioning repeatability is ±0.02 mm, which is suitable for automated fixture systems. This value is a reference and should be confirmed for the actual model.

What are the operating pressure and supply voltage requirements?

The operating pressure is 1.0–1.6 MPa, and the supply voltage is 24 V DC ±10%. These are reference values; verify with the manufacturer for your specific unit.

What is the protection class of the unit?

The protection class is IP54–IP65 (IEC 60529), with IP65 for washdown. This indicates the level of protection against dust and water, but confirm the exact rating for your model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 150 bar
other spec:	Max flow rate: 25 L/min, Positioning accuracy: ±0.05 mm, Holding force range: 100-5000 N
temperature:	-20°C to 80°C

Programmable Clamping Unit

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards