Programmable Controller for Transformer Core Stacking Machine

Product Specifications

Technical details and manufacturing context for Programmable Controller

Definition

A specialized electronic control unit within the Transformer Core Lamination Stacking Machine that executes stored program instructions to precisely coordinate the stacking sequence, positioning, and timing of laminations. It manages sensors, actuators, and safety interlocks to ensure accurate layer-by-layer assembly of transformer cores. The controller is a component-level product, typically a programmable logic controller (PLC), designed for integration into the machine's control cabinet. It operates on a 24 V DC supply (with ±10% tolerance, per IEC 61131-2) and consumes 5–20 W depending on the CPU and I/O configuration. It offers 8–64 digital inputs and 6–64 digital outputs, configurable as sink or source, with relay or transistor types. Program memory ranges from 64–512 KB, and scan time is 0.1–10 ms per 1K instructions. The operating temperature range is -20 to 55 °C, storage -40 to 85 °C, and relative humidity 5–95% non-condensing, all per IEC 61131-2. Ingress protection is IP20 for panel mount or IP65 for standalone, per IEC 60529. Dimensions vary with I/O count, typically 90–200 mm (W) × 60–120 mm (H) × 60–120 mm (D), and weight is 0.5–3 kg. The controller is housed in a plastic or metal enclosure and contains a printed circuit board with electronic components. It is not a complete machine but a component that must be integrated and programmed for the specific stacking application. For procurement, verify model-specific values and standards with the legal manufacturer or supplier.

Working Principle

The controller continuously monitors input signals from sensors (e.g., position, presence, alignment) and executes a pre-programmed logic sequence. Based on this logic, it sends output signals to control actuators (e.g., robotic arms, conveyors, clamps) to perform the lamination picking, orientation, placement, and stacking operations with high repeatability. The program is stored in non-volatile memory and can be modified for different lamination patterns. The controller also handles safety interlocks to prevent hazardous conditions.

Common Materials

Electronic components (ICs, resistors, capacitors), Printed circuit board (PCB), Plastic/metal enclosure

Technical Parameters

Parameter	Typical range	Notes & selection driver
Rated Operating Voltage	24 ±10% V DC	Typical for most PLCs; other voltages availableIEC 61131-2
Power Consumption	5–20 W	Depends on CPU and I/O modules
Digital Inputs	8–64 points	Configurable; sink/source
Digital Outputs	6–64 points	Relay or transistor types
Program Memory	64–512 KB	For user program and data
Scan Time	0.1–10 ms/KB	Per 1K instructions; faster for logic
Operating Temperature	-20–55 °C	Extended range availableIEC 61131-2
Storage Temperature	-40–85 °C	Non-operatingIEC 61131-2
Relative Humidity	5–95 %	Non-condensingIEC 61131-2
Ingress Protection	IP20–IP65	IP20 for panel mount; IP65 for standaloneIEC 60529
Dimensions (W×H×D)	90–200×60–120×60–120 mm	Varies with I/O count
Weight	0.5–3 kg	Depends on configuration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Central Processing Unit (CPU)
Executes the control program, performs logic operations, and manages data.

Material: Semiconductor (silicon)
Input/Output (I/O) Modules
Interface between the controller and field devices; convert sensor signals to digital data and controller commands to actuator signals.

Material: Electronic components, PCB
Power Supply
Converts incoming AC line voltage to the DC voltages required by the CPU and I/O modules.

Material: Electronic components (transformers, rectifiers, regulators), PCB
Memory Module
Stores the user program (logic), system firmware, and data (variables, timers, counters).

Material: Semiconductor (flash memory, RAM)

Applied To / Applications

This component is essential for the following industrial systems and equipment:

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Manufacturers of Programmable Controller

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Geson Chiller

Nanjing, Jiangsu, CN

Also makes: Industrial Chiller, Expansion Valve, Cooling System and 3 more

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the typical operating voltage for this controller?

The rated operating voltage is 24 V DC with a tolerance of ±10%, as per IEC 61131-2. Other voltages may be available, but verify with the manufacturer.

How many I/O points does it support?

It supports 8–64 digital inputs and 6–64 digital outputs, configurable as sink or source. Output types can be relay or transistor. The exact count depends on the CPU and I/O modules.

What is the operating temperature range?

The operating temperature range is -20 to 55 °C, and storage temperature is -40 to 85 °C, per IEC 61131-2. Relative humidity should be 5–95% non-condensing.

What is the ingress protection rating?

The ingress protection is IP20 for panel mount and IP65 for standalone units, per IEC 60529. Confirm the rating for your specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	N/A (electronic device, not fluid handling)
other spec:	IP20 to IP67 enclosure ratings, 24VDC or 100-240VAC power input, 0-55°C at 95% humidity non-condensing
temperature:	0°C to 60°C (operating), -20°C to 70°C (storage)

Programmable Controller

Product Specifications

Applied To / Applications

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