Editorial Technical Reference

Trap Body

This page explains how Trap Body is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The main structural housing of a cold trap/condenser that contains the cooling mechanism and collects condensed substances.

Product Specifications

Technical details and manufacturing context for Trap Body

Definition
The trap body is the primary structural component of a cold trap or condenser system. It serves as the containment vessel that houses the cooling elements, such as coils or jackets, and provides the internal volume where vapors or gases are cooled and condensed into liquids or solids. This component forms the main chamber where the phase change occurs and where collected substances accumulate for removal. The trap body is typically manufactured from materials such as stainless steel, carbon steel, or glass, depending on the application requirements. Key parameters include nominal diameter (DN15–DN300, per ISO 6708), design pressure (1.0–1.6 MPa), design temperature (-40–85°C), body material (304/316L, per ASTM A240), wall thickness (5–15 mm, per ASME B16.34), surface roughness (0.8–1.6 μm Ra, per ISO 1302), leakage rate (≤0.1 mL/min), weight (5–50 kg), connection type (flanged or threaded, per ASME B16.5), and pressure rating (PN16–PN40, per ISO 7005). These values are reference ranges and must be confirmed for the specific model and application. The trap body is designed to provide an enclosed environment for efficient heat transfer and condensation. It must be selected based on process conditions, including flow capacity, pressure, temperature, and the nature of the media. Proper installation and maintenance are essential to ensure reliable operation and to prevent leaks or material degradation. Always verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The trap body provides an enclosed environment where hot vapors or gases enter and come into contact with cooled surfaces. As the substances lose thermal energy to the cooled walls or internal cooling elements, they undergo a phase change from gas/vapor to liquid/solid state. The condensed material collects in the bottom of the body for subsequent drainage or removal. The design of the body ensures efficient heat transfer and containment of the process media.
Common Materials
Stainless Steel, Carbon Steel, Glass
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN15–DN300 mmMatches pipe size for flow capacityISO 6708
Design Temperature-40–85 °COutside range material properties degrade
Body Material304/316L316L for corrosive mediaASTM A240
Wall Thickness5–15 mmPressure rating and corrosion allowanceASME B16.34
Surface Roughness0.8–1.6 μm RaSmooth finish reduces foulingISO 1302
Leakage Rate≤0.1 mL/minAt rated pressure, class A
Weight5–50 kgDepends on size and material
Connection TypeFlanged/ThreadedFlanged for high pressureASME B16.5
Pressure RatingPN16–PN40 barHigher rating for severe serviceISO 7005

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Inlet Port Part
    Entry point for vapors or gases into the trap body
    Material: Stainless Steel
  • Outlet Port Part
    Exit point for non-condensed gases from the trap body
    Material: Stainless Steel
  • Drain Valve Connection Part
    Connection point for removing collected condensed substances
    Material: Stainless Steel
  • Cooling Jacket/Coil Mounting Part
    Interface for attaching cooling elements to the trap body
    Material: Same as body material
  • Insulation Layer Part
    Thermal insulation to maintain low temperatures and prevent heat ingress
    Material: Polyurethane Foam or Mineral Wool
  • Cooled Wall
    The trap wall itself: vapour gives up its heat here and the condensate runs down to the bottom.
  • Internal Cooling Element Optional
    A coil or finger inside the trap, used where wall cooling alone is not enough.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar (g)
other spec: Flow Rate: 0.5-50 L/min, Slurry Concentration: ≤15% solids by volume
temperature: -100°C to 150°C
Media Compatibility
✓ Organic solvents (acetone, ethanol) ✓ Water-based condensates ✓ Low-viscosity oils
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • Required cooling capacity (W)
  • Inlet gas flow rate (L/min)
  • Target condensation temperature (°C)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion-induced leakage
Cause: Chemical attack from process fluids or environmental exposure, leading to material degradation and loss of containment integrity.
Mechanical fatigue cracking
Cause: Cyclic thermal or pressure stresses, vibration, or improper installation causing crack initiation and propagation in the trap body.
Maintenance Indicators
  • Visible external corrosion, pitting, or weeping at welds/connections
  • Audible hissing or continuous steam discharge indicating failure to close properly
Engineering Tips
  • Implement regular ultrasonic thickness testing to monitor wall thinning and schedule proactive replacements before failure occurs.
  • Ensure proper trap sizing, installation with adequate support, and use of expansion joints to minimize thermal stress and vibration-induced damage.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI/ASME B16.34 (Valves - Flanged, Threaded, and Welding End) DIN EN 12266-1 (Industrial valves - Testing of metallic valves)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.05mm
  • Surface flatness: 0.08mm across sealing face
Quality Inspection
  • Hydrostatic pressure test (leakage verification)
  • Dimensional verification with CMM (Coordinate Measuring Machine)

Manufacturers of Trap Body

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Frequently Asked Questions

What is a trap body used for?

A trap body is the main housing of a cold trap or condenser. It contains the cooling mechanism and provides the chamber where vapors or gases are cooled and condensed into liquids or solids, which are then collected for removal.

What materials are available for trap bodies?

Common materials include stainless steel, carbon steel, and glass. The choice depends on the application, such as corrosion resistance or temperature requirements. For example, 304 or 316L stainless steel is often used for corrosive media.

What are typical design parameters for a trap body?

Typical parameters include nominal diameter (DN15–DN300), design pressure (1.0–1.6 MPa), design temperature (-40–85°C), wall thickness (5–15 mm), and surface roughness (0.8–1.6 μm Ra). These are reference ranges and must be confirmed for the specific model.

How should I verify the suitability of a trap body for my process?

You should check the manufacturer's datasheet for the exact specifications, including pressure rating, temperature limits, and material compatibility. Always verify model-specific values and standards with the legal manufacturer or supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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