This page explains how Web Tension Control System is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.
A precision control system that maintains consistent tension in electrode material webs during the calendering process.
Technical details and manufacturing context for Web Tension Control System
| Parameter | Typical range | Notes & selection driver |
|---|---|---|
| Tension Range | 50–500 N | Adjustable via HMI |
| Tension Accuracy | ±0.5 % | Of setpoint |
| Web Speed Range | 0.5–50 m/min | During calendering |
| Web Width | 200–1000 mm | Max width |
| Control Response Time | <50 ms | For 90% step change |
| Supply Voltage | 220–380 V AC | 3-phase, 50/60 Hz |
| Power Consumption | 0.5–2.5 kW | Depends on configuration |
| Operating Temperature | 0–50 °C | For control cabinet |
| Storage Temperature | -20–70 °C | Non-condensing |
| Humidity Range | 5–85 % RH | Non-condensing |
| Ingress Protection | IP54–IP65 | For control panelIEC 60529 |
| Weight | 80–150 kg | Control cabinet only |
Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.
| pressure: | 0-10 bar (web tension control range) |
| web width: | 100-2000 mm |
| temperature: | 0°C to +50°C (operating), -20°C to +70°C (storage) |
| max line speed: | 0-100 m/min |
| tension accuracy: | ±0.5% of setpoint |
Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.
Quoted from the published standard.
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It maintains consistent tension in electrode material webs during calendering to ensure uniform density, prevent defects, and achieve consistent electrode thickness.
Key parameters include tension range (50-500 N), accuracy (±0.5%), web speed (0.5-50 m/min), web width (200-1000 mm), response time (<50 ms), and environmental ratings. These are reference values; confirm with the manufacturer for your application.
Sensors (load cells, dancer rollers, or ultrasonic) measure tension, a PLC processes the signal, and adjusts motor speeds or braking to maintain setpoint, compensating for disturbances.
Signs include inconsistent tension readings, increased web defects, or error messages from the PLC. Regular calibration of sensors and inspection of rollers are recommended.
Editorial classification, named public sources where available, and source-reviewed manufacturer records.
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