Editorial Technical Reference

Automated beverage container deoxygenation system

Beverage container deoxygenation (inert-gas purging) · Nitrogen flushing of empty bottles, liquid-nitrogen dosing, headspace purging before capping, total package oxygen

A container deoxygenation system displaces air from bottles, cans or pouches with an inert gas before or during filling so less oxygen ends up in the sealed package. Ask three things first: where in the line oxygen is removed (empty containers, headspace after filling, or the beverage itself), which inert gas and delivery method are used, and how residual or total package oxygen will be measured.

Inert-gas purging and liquid-nitrogen dosing equipment that reduces oxygen in beverage containers and headspace on filling lines. Beverage deaeration of water (see deaerator), carbonation control (see automated beverage carbonation control system), nitrogen generators and complete fillers are outside this page except where integrated.

CNFX editorial research · Sources checked October 11, 2026 · 4 sources

Row of empty clear plastic bottles on a conveyor under a stainless manifold of vertical gas nozzles fed by blue hoses, with a pressure transmitter on the frame and glass guarding
Gas-purging nozzles over empty bottles on a filling line

01

Choose where in the line oxygen is removed

Atlas Copco describes nitrogen use across beverage packaging: in wine bottling, bottles are washed and dried with nitrogen before filling, and after filling and before corking the bottle is purged with nitrogen to avoid residual air in the neck; for juices, nitrogen in tanks, containers, pipes and bottles prevents oxidation of vitamin C. [2]

US patent 4,347,695 describes reducing both dissolved and headspace oxygen in non-carbonated beverages by injecting nitrogen into the beverage, letting it escape in the container to strip dissolved oxygen and purge the headspace before capping, with separate nitrogen supplies for sparging, filler pressurisation and headspace purge; it notes the nitrogen amount depends on line speed and container geometry. [3]

Give the supplier the containers (type, size, neck), line speed, beverage and its oxygen sensitivity, where purging is needed (empty, pre-capping headspace, both), inert gas source and purity, target headspace or total package oxygen, how it will be measured, and integration with the filler and capper.

02

Choose the inert-gas delivery method

Chart explains that in liquid-nitrogen dosing droplets of LN₂ entering the bottle immediately vaporise and displace oxygen in the headspace, purging the empty bottle of nearly all oxygen, reducing total package oxygen (TPO) and preserving CO₂ and nitrogen content; capping with some nitrogen gas still present also raises pressure, easing cork removal for 750 ml cork-and-cage bottles. A brewery quality director quoted by Chart reports O₂ content below 100 ppb with LN₂ dosing. [1]

Editorial calculation: 100 ppb equals 0.1 ppm; because this figure is a user testimonial, the result should be verified with an oxygen analyser on the actual line. [1]

03

Find automated beverage container deoxygenation system manufacturers

Chart Industries lists automated liquid nitrogen dosers that dispense a measured LN₂ dose into each container before sealing; the card below refers to its Changzhou entity.

Ask any supplier for the purging or dosing method, gas consumption per container at your speed, achievable headspace or total package oxygen with the measurement method, container formats and change-over, integration with filler and capper, materials and hygiene, and utilities.

04

Set a total package oxygen target and measure it after filling

The Australian Wine Research Institute (AWRI) defines total package oxygen (TPO) as the sum of dissolved oxygen (DO) and headspace oxygen (HSO), quantified immediately after packaging. It says DO increases during bottling are minimised by sparging empty bottles on the filler with an inert gas and keeping inert gas cover on the filler tank, with nitrogen, argon or carbon dioxide (as dry ice) used to keep DO below 0.5 mg/L, as Australian Grape & Wine's Packaging Guidelines recommend. [4]

AWRI reports that its oxygen management audits "have shown that typically more than 60% of the oxygen in the bottle is present in the headspace", and that "Most modern bottling lines are able to achieve displacement of ~60 – 80% of the oxygen from the headspace through vacuum or inert gas application", including liquid nitrogen droplets. AWRI case studies found that cylindrical closures applied without a vacuum can add 1 mg/L of HSO. [4]

These are wine figures. For beer, juice or other beverages, write the target TPO, the analyser, the sampling point and the time after capping into the order, and ask the supplier to demonstrate the result on your containers at your line speed.

MeasureValue (AWRI)Classification or basis
TPO after packaging< 1.5 mg/LBest practice [4]
TPO after packaging1.5–2.5 mg/LAcceptable [4]
TPO after packaging> 3 mg/LRequires improvement [4]
TPO after packaging> 4 mg/LPoor practice [4]
Dissolved oxygen at bottlingBelow 0.5 mg/LAustralian Grape & Wine's Packaging Guidelines [4]
Ullage, CETIE cork-mouth bottle> 12 mm at 20 °CAustralian guidelines [4]
Ullage, BVS screwcap bottle> 30 mmAustralian guidelines [4]

05

Purge nozzles, LN₂ doser, sparger, gas supply and capper interface

PartRoleFix in the order
Purge nozzles or manifoldFlush containers with nitrogen. [2] [3]Nozzles; flow.
LN₂ doserDrops liquid nitrogen into the container. [1]Dose; timing.
SpargerInjects nitrogen into the beverage. [3]Flow control.
Gas supply and regulatorsFeed nitrogen at set pressure. [3]Purity; pressure.
Capper interfaceSeals before air returns. [2] [3]Timing.

06

Speed, residual oxygen, container range, gas pressure and utilities for a deoxygenation quotation

Published values in this table come from Chart's doser information and US patent 4,347,695; where neither states a value, the row says what to obtain from the supplier.

FieldWhat it means and published valuesAsk the supplier for
Processing Speed (containers/hour)Nitrogen amount depends on line speed. [3]Speed.
Residual Oxygen Level (ppm)e.g. below 100 ppb reported with LN₂ dosing (user claim). [1]Guaranteed value; method.
Container Type CompatibilityBottles, including 750 ml cork-and-cage. [1]Formats.
Inert Gas Pressure (bar)Set by regulating valves. [3]Pressure.
Vacuum Level (mbar)Not stated in the reviewed sources.If vacuum used.
Operating Pressure (MPa)Not stated in the reviewed sources.Value.
Operating Temperature (°C)Not stated in the reviewed sources.Range.
Electrical Supply (V AC)Not stated in the reviewed sources.Supply.
Power Consumption (kW)Not stated in the reviewed sources.Power.
Material (Contact Parts)Not stated in the reviewed sources.Material.
Footprint (m²)Not stated in the reviewed sources.Layout.
Weight (kg)Not stated in the reviewed sources.Weight.
Ingress ProtectionNot stated in the reviewed sources.Rating.

07

Send the container, line and oxygen target data together

Paste it into your enquiry below or into an email to a maker, then replace every bracket.

Containers: [type; size; neck]
Line: [containers per hour]
Where: [empty purge; headspace; beverage sparging]
Gas: [N₂ gas; LN₂; purity]
Target: [headspace or TPO; measurement]
Integration: [filler; capper]

See manufacturer records Send an enquiry through CNFX

Find automated beverage container deoxygenation system manufacturers

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

CHART CRYOGENIC ENGINEERING SYSTEMS(CHANGZHOU)CO.,LTD.
Manufacturing site to be confirmed for the order

Chart Industries lists automated liquid nitrogen dosers that dispense a measured LN2 dose into each container before sealing. The card refers to Chart's Changzhou entity.

Product scope checked 2026-10-12

Current product source ↗

Product page on own website · profile compiled by CNFX from public sources

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Buyer questions

How does liquid-nitrogen dosing remove oxygen?

Chart says LN₂ droplets vaporise in the bottle and displace headspace oxygen, purging nearly all oxygen. [1]

Where can nitrogen be used on a bottling line?

Atlas Copco describes washing and drying bottles with nitrogen before filling and purging the neck before corking. [2]

Does purging the headspace remove dissolved oxygen?

US patent 4,347,695 combines nitrogen sparging of the beverage, to strip dissolved oxygen, with headspace purging before capping. [3]

What total package oxygen should a filling line achieve?

For wine, the Australian Wine Research Institute rates TPO below 1.5 mg/L as best practice, 1.5–2.5 mg/L as acceptable and above 4 mg/L as poor practice. Agree the target and the measurement method for your own beverage with the supplier. [4]

Sources and what still needs a direct check

Sources checked 2026-10-11. Chart Industries makes liquid-nitrogen dosers; Atlas Copco makes nitrogen generators; US patent 4,347,695 describes a nitrogen bottling method.

  1. Chart Industries — Liquid nitrogen dosing application focus: beer bottling ↗ Manufacturer application sheet Return to text ↑
  2. Atlas Copco — Nitrogen for food and beverage packing ↗ Manufacturer application page Return to text ↑
  3. US 4,347,695 — Beverage bottling method ↗ Patent Return to text ↑
  4. The Australian Wine Research Institute — Oxygen pick-up during packaging: understanding total package oxygen (accessed 2026) ↗ Research institute technical guidance Return to text ↑

Still to check yourself

  • Decide where oxygen is removed.
  • Choose N₂ gas or LN₂ dosing.
  • Set a measured oxygen target.
  • Integrate with filler and capper.
  • Verify the legal supplier and factory.
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