Beverage container deoxygenation (inert-gas purging) · Nitrogen flushing of empty bottles, liquid-nitrogen dosing, headspace purging before capping, total package oxygen
A container deoxygenation system displaces air from bottles, cans or pouches with an inert gas before or during filling so less oxygen ends up in the sealed package. Ask three things first: where in the line oxygen is removed (empty containers, headspace after filling, or the beverage itself), which inert gas and delivery method are used, and how residual or total package oxygen will be measured.
Inert-gas purging and liquid-nitrogen dosing equipment that reduces oxygen in beverage containers and headspace on filling lines. Beverage deaeration of water (see deaerator), carbonation control (see automated beverage carbonation control system), nitrogen generators and complete fillers are outside this page except where integrated.
01
Atlas Copco describes nitrogen use across beverage packaging: in wine bottling, bottles are washed and dried with nitrogen before filling, and after filling and before corking the bottle is purged with nitrogen to avoid residual air in the neck; for juices, nitrogen in tanks, containers, pipes and bottles prevents oxidation of vitamin C. [2]
US patent 4,347,695 describes reducing both dissolved and headspace oxygen in non-carbonated beverages by injecting nitrogen into the beverage, letting it escape in the container to strip dissolved oxygen and purge the headspace before capping, with separate nitrogen supplies for sparging, filler pressurisation and headspace purge; it notes the nitrogen amount depends on line speed and container geometry. [3]
Give the supplier the containers (type, size, neck), line speed, beverage and its oxygen sensitivity, where purging is needed (empty, pre-capping headspace, both), inert gas source and purity, target headspace or total package oxygen, how it will be measured, and integration with the filler and capper.
02
Chart explains that in liquid-nitrogen dosing droplets of LN₂ entering the bottle immediately vaporise and displace oxygen in the headspace, purging the empty bottle of nearly all oxygen, reducing total package oxygen (TPO) and preserving CO₂ and nitrogen content; capping with some nitrogen gas still present also raises pressure, easing cork removal for 750 ml cork-and-cage bottles. A brewery quality director quoted by Chart reports O₂ content below 100 ppb with LN₂ dosing. [1]
Editorial calculation: 100 ppb equals 0.1 ppm; because this figure is a user testimonial, the result should be verified with an oxygen analyser on the actual line. [1]
03
Chart Industries lists automated liquid nitrogen dosers that dispense a measured LN₂ dose into each container before sealing; the card below refers to its Changzhou entity.
Ask any supplier for the purging or dosing method, gas consumption per container at your speed, achievable headspace or total package oxygen with the measurement method, container formats and change-over, integration with filler and capper, materials and hygiene, and utilities.
04
The Australian Wine Research Institute (AWRI) defines total package oxygen (TPO) as the sum of dissolved oxygen (DO) and headspace oxygen (HSO), quantified immediately after packaging. It says DO increases during bottling are minimised by sparging empty bottles on the filler with an inert gas and keeping inert gas cover on the filler tank, with nitrogen, argon or carbon dioxide (as dry ice) used to keep DO below 0.5 mg/L, as Australian Grape & Wine's Packaging Guidelines recommend. [4]
AWRI reports that its oxygen management audits "have shown that typically more than 60% of the oxygen in the bottle is present in the headspace", and that "Most modern bottling lines are able to achieve displacement of ~60 – 80% of the oxygen from the headspace through vacuum or inert gas application", including liquid nitrogen droplets. AWRI case studies found that cylindrical closures applied without a vacuum can add 1 mg/L of HSO. [4]
These are wine figures. For beer, juice or other beverages, write the target TPO, the analyser, the sampling point and the time after capping into the order, and ask the supplier to demonstrate the result on your containers at your line speed.
| Measure | Value (AWRI) | Classification or basis |
|---|---|---|
| TPO after packaging | < 1.5 mg/L | Best practice [4] |
| TPO after packaging | 1.5–2.5 mg/L | Acceptable [4] |
| TPO after packaging | > 3 mg/L | Requires improvement [4] |
| TPO after packaging | > 4 mg/L | Poor practice [4] |
| Dissolved oxygen at bottling | Below 0.5 mg/L | Australian Grape & Wine's Packaging Guidelines [4] |
| Ullage, CETIE cork-mouth bottle | > 12 mm at 20 °C | Australian guidelines [4] |
| Ullage, BVS screwcap bottle | > 30 mm | Australian guidelines [4] |
05
| Part | Role | Fix in the order |
|---|---|---|
| Purge nozzles or manifold | Flush containers with nitrogen. [2] [3] | Nozzles; flow. |
| LN₂ doser | Drops liquid nitrogen into the container. [1] | Dose; timing. |
| Sparger | Injects nitrogen into the beverage. [3] | Flow control. |
| Gas supply and regulators | Feed nitrogen at set pressure. [3] | Purity; pressure. |
| Capper interface | Seals before air returns. [2] [3] | Timing. |
06
Published values in this table come from Chart's doser information and US patent 4,347,695; where neither states a value, the row says what to obtain from the supplier.
| Field | What it means and published values | Ask the supplier for |
|---|---|---|
| Processing Speed (containers/hour) | Nitrogen amount depends on line speed. [3] | Speed. |
| Residual Oxygen Level (ppm) | e.g. below 100 ppb reported with LN₂ dosing (user claim). [1] | Guaranteed value; method. |
| Container Type Compatibility | Bottles, including 750 ml cork-and-cage. [1] | Formats. |
| Inert Gas Pressure (bar) | Set by regulating valves. [3] | Pressure. |
| Vacuum Level (mbar) | Not stated in the reviewed sources. | If vacuum used. |
| Operating Pressure (MPa) | Not stated in the reviewed sources. | Value. |
| Operating Temperature (°C) | Not stated in the reviewed sources. | Range. |
| Electrical Supply (V AC) | Not stated in the reviewed sources. | Supply. |
| Power Consumption (kW) | Not stated in the reviewed sources. | Power. |
| Material (Contact Parts) | Not stated in the reviewed sources. | Material. |
| Footprint (m²) | Not stated in the reviewed sources. | Layout. |
| Weight (kg) | Not stated in the reviewed sources. | Weight. |
| Ingress Protection | Not stated in the reviewed sources. | Rating. |
07
Paste it into your enquiry below or into an email to a maker, then replace every bracket.
Containers: [type; size; neck] Line: [containers per hour] Where: [empty purge; headspace; beverage sparging] Gas: [N₂ gas; LN₂; purity] Target: [headspace or TPO; measurement] Integration: [filler; capper]
1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.
Chart Industries lists automated liquid nitrogen dosers that dispense a measured LN2 dose into each container before sealing. The card refers to Chart's Changzhou entity.
Product scope checked 2026-10-12
Explore company information and manufacturing capabilities, then discuss the scope of your project with a relevant supplier.
Chart says LN₂ droplets vaporise in the bottle and displace headspace oxygen, purging nearly all oxygen. [1]
Atlas Copco describes washing and drying bottles with nitrogen before filling and purging the neck before corking. [2]
US patent 4,347,695 combines nitrogen sparging of the beverage, to strip dissolved oxygen, with headspace purging before capping. [3]
For wine, the Australian Wine Research Institute rates TPO below 1.5 mg/L as best practice, 1.5–2.5 mg/L as acceptable and above 4 mg/L as poor practice. Agree the target and the measurement method for your own beverage with the supplier. [4]
Sources checked 2026-10-11. Chart Industries makes liquid-nitrogen dosers; Atlas Copco makes nitrogen generators; US patent 4,347,695 describes a nitrogen bottling method.
Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.
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