PLC/HMI Control System for Beverage Deoxygenation

Product Specifications

Technical details and manufacturing context for Control System (PLC/HMI)

Definition

This control system is a centralized unit that combines a programmable logic controller (PLC) and a human-machine interface (HMI) to manage automated beverage container deoxygenation processes. It coordinates gas flow control, pressure regulation, timing sequences, and safety interlocks within the deoxygenation system. The PLC executes programmed logic based on sensor inputs, while the HMI provides operators with real-time visualization, parameter adjustment, and system status monitoring through graphical interfaces and touchscreen controls. The system is designed for integration into beverage manufacturing lines, offering scalable I/O configurations (32–256 points) and communication protocols such as Ethernet/IP, Profinet, and Modbus TCP for SCADA integration. It operates within a temperature range of -10 to 55 °C and requires a stable 24 V DC (±10%) power supply. The housing is made of polycarbonate, and the unit weighs between 5 and 15 kg, with dimensions ranging from 300×200×100 mm to 600×400×200 mm. The HMI screen size varies from 7 to 15 inches, and the PLC processor speed ranges from 1.2 to 2.0 MHz with memory capacity of 4 to 16 MB. The system is rated IP54 to IP65 for washdown environments, and power consumption is between 50 and 200 W depending on I/O modules. All values are reference ranges and must be verified with the legal manufacturer or supplier for specific models and applications. The system is a component of the deoxygenation equipment and is not a standalone product.

Working Principle

The PLC receives signals from sensors monitoring gas flow, pressure, and temperature. It executes a stored program to control actuators such as valves and pumps, ensuring precise deoxygenation. The HMI displays process data and allows operators to set parameters, start or stop cycles, and acknowledge alarms. Safety interlocks are implemented in the logic to prevent unsafe conditions. The system continuously scans inputs, updates outputs, and refreshes the HMI display in real time.

Common Materials

Electronic components, Polycarbonate housing, Copper wiring

Technical Parameters

Parameter	Typical range	Notes & selection driver
Processor SpeedRequired	1.2–2.0 MHz	Clock speed of PLC processor
Memory CapacityRequired	4–16 MB	Program and data storage capacity
HMI Screen SizeRequired	7–15 inches	Diagonal measurement of touchscreen display
Operating Temperature	-10–55 °C	Outside range may cause malfunction
Input Voltage	24 ±10% V DC	Stable supply required
Power Consumption	50–200 W	Depends on I/O modules
Ingress Protection	IP54–IP65	For washdown environmentsIEC 60529
Number of I/O Points	32–256	Scalable for process needs
Communication Protocol	Ethernet/IP, Profinet, Modbus TCP	For integration with SCADAIEC 61784
Weight	5–15 kg	For panel mounting
Dimensions (W×H×D)	300×200×100 – 600×400×200 mm	Varies with configuration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

PLC Processor Unit
Executes control logic and processes input/output signals

Material: Electronic circuit board with microprocessor
HMI Touchscreen Display
Provides graphical interface for operator interaction and system monitoring

Material: LCD panel with capacitive touch layer
I/O Modules
Interface between PLC and field devices (sensors, actuators)

Material: Electronic modules with connectors

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Control System (PLC/HMI).

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Automated Beverage Container Deoxygenation System

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Lamination Feeding and Stacking Module

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Manufacturers of Control System (PLC/HMI)

Manufacturer profiles associated with Control System (PLC/HMI).

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Frequently Asked Questions

What is the role of the PLC in this control system?

The PLC executes programmed logic to control deoxygenation equipment based on sensor inputs, managing gas flow, pressure, timing, and safety interlocks.

What communication protocols are supported?

The system supports Ethernet/IP, Profinet, and Modbus TCP, as listed in the reference data, for integration with SCADA systems.

What are the environmental limits for operation?

The operating temperature range is -10 to 55 °C, and the ingress protection rating is IP54 to IP65, suitable for washdown environments.

How should I verify the specifications for my application?

All values are reference ranges. You must confirm model-specific parameters, standards, and compliance with the legal manufacturer or supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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humidity:	10-90% RH non-condensing
pressure:	Atmospheric to 1.5 bar (typical process), 0.8 to 1.2 bar (control system rating)
flow rate:	Up to 500 L/min per control loop (liquid), 0-100% valve control range
vibration:	Up to 2G at 10-500 Hz
temperature:	0°C to 50°C (operating), -20°C to 70°C (storage)
slurry concentration:	0-40% solids by weight (requires viscosity compensation)

Control System (PLC/HMI)

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards