In-Line Homogenizer for Beverage Syrup Production

Product Specifications

Technical details and manufacturing context for In-Line Homogenizer

Definition

The in-line homogenizer is a component used in beverage syrup manufacturing, specifically within integrated syrup preparation and dosing systems. It continuously processes liquid mixtures to achieve consistent particle size reduction and uniform dispersion of ingredients. Unlike batch homogenizers, it operates directly in the production flow, eliminating the need for separate batch processing. This ensures homogeneous syrup quality with stable viscosity, texture, and appearance throughout production. The device is designed for continuous operation and is available in various configurations to match different production capacities. Key parameters include flow rates from 1 to 50 m³/h, operating pressures from 1.0 to 1.6 MPa, shear rates from 10,000 to 30,000 s⁻¹, and motor power from 5.5 to 45 kW (per IEC 60034). Electrical specifications include voltage of 380–480 V AC and frequency of 50–60 Hz (per IEC 60038). The homogenizer is built for hygienic processing, with wetted parts typically made of stainless steel 316L (per ASTM A240) and seals of EPDM (per FDA 21 CFR 177.2600), with optional FKM for aggressive media. It can withstand temperatures up to 120°C for CIP/SIP cleaning and has an ingress protection rating of IP54 to IP65 (per IEC 60529). Weight ranges from 150 to 1200 kg, and dimensions vary from 800×500×600 mm to 2000×1200×1500 mm. These values are reference ranges; actual specifications must be confirmed with the manufacturer for the specific model and application. The homogenizer is a critical component for achieving consistent product quality in beverage syrup production.

Working Principle

The homogenizer uses a high-pressure pump to force the syrup mixture through a narrow-gap homogenizing valve or micro-channel. This creates intense shear, turbulence, and cavitation forces that break down particles, droplets, and aggregates into micron-sized distributions. The result is a uniform dispersion and stable emulsion formation. The process is continuous, allowing for inline operation without batch interruption. The intensity of shear can be adjusted by controlling the pressure and gap size, which are selected based on the desired emulsion stability and product characteristics.

Common Materials

Stainless Steel 316L, Hardened Alloy Steel, Food-Grade Elastomers

Technical Parameters

Parameter	Typical range	Notes & selection driver
Flow Rate	1–50 m³/h	Select based on production line capacity
Shear Rate	10000–30000 s⁻¹	Higher shear improves emulsion stability
Motor Power	5.5–45 kW	Match to viscosity and flowIEC 60034
Voltage	380–480 V AC	Three-phase, 50/60 HzIEC 60038
Frequency	50–60 Hz	Auto-sensing or manual selectIEC 60038
Max Temperature	120 °C	For CIP/SIP cleaning
Ingress Protection	IP54–IP65	IP65 for washdown environmentsIEC 60529
Material (wetted parts)	316L	Optional 1.4404, surface Ra ≤ 0.8 µmASTM A240
Seal Material	EPDM	Optional FKM for aggressive mediaFDA 21 CFR 177.2600
Weight	150–1200 kg	Depends on flow rate and motor
Dimensions (L×W×H)	800×500×600–2000×1200×1500 mm	Varies with model

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

High-Pressure Pump
Generates the required pressure to force syrup through homogenizing valve

Material: Stainless Steel
Homogenizing Valve
Creates intense shear forces through narrow gap for particle size reduction

Material: Hardened Alloy Steel
Pressure Gauge
Monitors and displays operating pressure during homogenization

Material: Stainless Steel with Glass
Inlet/Outlet Connections Part
Standardized fittings for integration into syrup preparation pipeline

Material: Stainless Steel
Homogenizing Gap Adjuster
Sets the homogenizing gap, which together with pressure fixes the shear intensity.

Manufacturers of In-Line Homogenizer

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Ginhong

Jiangsu, CN

Also makes: Storage Tank, Mixing Tank, Fan (Air-Cooled) and 3 more

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the typical flow rate range for an in-line homogenizer?

The flow rate range is 1 to 50 m³/h, but the exact value must be selected based on the production line capacity. Confirm with the manufacturer for your specific application.

What operating pressure is required for proper homogenization?

The operating pressure range is 1.0 to 1.6 MPa.for effective homogenization. Verify the required pressure for your product.

What materials are used for wetted parts?

Wetted parts are typically made of stainless steel 316L (per ASTM A240), with optional 1.4404 and surface finish Ra ≤ 0.8 µm. Seals are EPDM (per FDA 21 CFR 177.2600), with optional FKM for aggressive media. Confirm material compatibility with your product.

Can the homogenizer be cleaned in place (CIP)?

Yes, the homogenizer is designed for CIP/SIP cleaning, with a maximum temperature of 120°C. The ingress protection rating of IP54 to IP65 (per IEC 60529) allows washdown environments. Always follow the manufacturer's cleaning instructions.

Data Basis

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Preliminary Technical Classification

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pressure:	Up to 200 bar
flow rate:	100 to 10,000 L/h
temperature:	5°C to 80°C
slurry concentration:	Up to 60% solids by weight

In-Line Homogenizer

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