Precision Shear for Busbar Processing

Product Specifications

Technical details and manufacturing context for Precision Shear

Definition

The Precision Shear is a critical component of the Busbar Processing Module designed to make clean, accurate cuts on copper or aluminum busbars with minimal deformation or burrs. It ensures precise lengths and square edges for proper electrical connections in switchgear, panel boards, and other electrical distribution systems. The shear operates using a mechanical or hydraulic system where a sharp blade descends vertically or at an angle onto the busbar, which is securely clamped in place. The cutting action is controlled to minimize material distortion, often incorporating features like adjustable blade clearance and controlled cutting speed to achieve clean shearing without crushing the conductive material. This component is typically integrated into automated busbar processing lines, where it works in conjunction with punching, bending, and marking stations. The shear is available in various configurations to accommodate different busbar cross-sections and material types, with cutting capacities ranging from 120–200 mm² for copper and 150–250 mm² for aluminum. Cycle times per cut are typically 1.5–3.0 seconds, and cutting tolerances are maintained within ±0.1–±0.3 mm. The blade gap is adjustable from 0.02–0.05 mm to suit material thickness. Operating pressure is 1.0–1.6 MPa, and the unit requires a supply voltage of 220–380 V AC, with motor power ranging from 2.2–5.5 kW. The shear is designed for ambient temperatures from -10°C to 50°C and offers protection class IP54–IP65 (per IEC 60529). Blade materials include high-speed steel (HSS) or alloy tool steel (Cr12MoV). The weight varies from 150–350 kg depending on model and capacity. For proper selection, verify the required cutting capacity, material type, and integration interface with the busbar processing line. Always confirm model-specific parameters and standards with the legal manufacturer or supplier before procurement.

Working Principle

The Precision Shear uses a vertically or angularly descending blade to cut busbars. The busbar is clamped securely to prevent movement. The blade clearance is adjustable to match material thickness, and cutting speed is controlled to reduce deformation. The mechanical or hydraulic drive provides the necessary force for clean shearing without crushing the conductive material.

Common Materials

Tool steel, High-strength alloy steel

Technical Parameters

Parameter	Typical range	Notes & selection driver
Cutting Capacity (Copper)	120–200 mm²	Maximum cross-section for copper busbar
Cutting Capacity (Aluminum)	150–250 mm²	Maximum cross-section for aluminum busbar
Cutting Speed	1.5–3.0 s/stroke	Cycle time per cut
Cutting Tolerance	±0.1–±0.3 mm	Accuracy of cut length
Blade Gap	0.02–0.05 mm	Adjustable for material thickness
Supply Voltage	220–380 V AC	Three-phase or single-phase
Motor Power	2.2–5.5 kW	Depends on cutting capacity
Operating Temperature	-10–50 °C	Ambient temperature range
Protection Class	IP54–IP65	Dust and water protectionIEC 60529
Blade Material	HSS–Cr12MoV	High-speed steel or alloy tool steel
Weight	150–350 kg	Depending on model and capacity

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Cutting Blade Part
Primary cutting edge that contacts and severs the busbar material

Material: Tool steel
Clamping Mechanism
Secures the busbar in position during cutting to prevent movement

Material: Hardened steel
Blade Holder/Assembly
Houses and supports the cutting blade, often allowing for blade adjustment and replacement

Material: Steel alloy
Actuation System
Mechanical, hydraulic, or pneumatic system that drives the blade movement

Material: Various (steel, aluminum, seals)

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Busbar Processing Module

View system integration details

Manufacturers of Precision Shear

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Xiaogan Yueneng Electronic Technology Co., Ltd.

Fujian, CN

Also makes: Temperature & Pressure Sensors, Pressure Gauge/Sensor, Liquid Level Sensor and 4 more

Listed on the company's own website · profile compiled by CNFX from public sources

Listed there as: “Precision Shear Beam Load Cells”
View source page ↗ xgsensor.com · checked 2026-08-27

View profile Send enquiry

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review · Page last updated 16 September 2026

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

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Manufacturing capability

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Frequently Asked Questions

What materials can the Precision Shear cut?

The Precision Shear is designed to cut copper and aluminum busbars. The cutting capacity ranges from 120–200 mm² for copper and 150–250 mm² for aluminum, depending on the model. Always verify the specific capacity with the manufacturer for your application.

What is the cutting tolerance?

The cutting tolerance is ±0.1 to ±0.3 mm, ensuring accurate lengths and square edges. This tolerance is maintained under specified operating conditions. Confirm the exact tolerance for your model with the supplier.

How is the blade gap adjusted?

The blade gap is adjustable from 0.02 to 0.05 mm to accommodate different material thicknesses. Proper adjustment is essential to achieve clean cuts without excessive burrs or deformation. Refer to the manufacturer's instructions for adjustment procedures.

What are the electrical requirements?

The shear requires a supply voltage of 220–380 V AC, either single-phase or three-phase, depending on the model. Motor power ranges from 2.2 to 5.5 kW. Ensure your facility's electrical supply matches the unit's requirements before installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Max 10 bar hydraulic pressure
other spec:	Max busbar thickness: 12mm, Cutting accuracy: ±0.1mm, Cycle rate: ≤30 cuts/min
temperature:	-10°C to +50°C

Precision Shear

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards