Editorial Technical Reference

Backgauge System

This page explains how Backgauge System is classified within Fabricated Metal Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A positioning system on a CNC press brake that controls the distance between the bending line and the material edge.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Backgauge System

Definition
The backgauge system is a critical component of CNC press brakes that precisely positions sheet metal or plate material against a reference point to ensure accurate bend locations. It consists of mechanical stops, linear guides, servo motors, and control systems that work together to achieve repeatable positioning for multiple bends in a single setup. The system is designed for use in fabricated metal product manufacturing, where it contributes to the efficiency and accuracy of bending operations. Key components include aluminum alloy and steel structural parts, as well as precision linear bearings. The system offers positioning accuracy of ±0.05 mm and repeatability of ±0.02 mm, both verified according to ISO 230-2. It provides a maximum stroke of 500 mm and a maximum speed of 300 mm/s. The axis count ranges from 2 to 6, allowing for flexibility in handling complex parts. The control voltage is 24 V DC ±10%, compliant with IEC 61131-2. The operating temperature range is 0–50 °C, tested per IEC 60068-2-1. Protection class varies from IP54 to IP65, depending on the configuration, as per IEC 60529. The maximum load capacity is 100 kg, and the system weight ranges from 150 to 300 kg, depending on axis configuration. The guide rail type is linear, conforming to ISO 12090-1, and the drive type is servo for dynamic positioning. These specifications are reference values; actual model-specific values and standards must be verified with the legal manufacturer or supplier.
Working Principle
The CNC controller sends positioning commands to servo motors, which drive the backgauge fingers along linear guides to predetermined positions. Material is manually or automatically fed against these stops, ensuring consistent bend locations across multiple workpieces. Advanced systems may include multiple axes, programmable fingers, and automatic adjustment capabilities.
Common Materials
Aluminum alloy, Steel, Precision linear bearings
Technical Parameters
ParameterTypical rangeNotes & selection driver
Positioning Accuracy±0.05 mmHigher accuracy for precision bendingISO 230-2
Repeatability±0.02 mmEnsures consistent bend anglesISO 230-2
Maximum Stroke500 mmDetermines maximum backgauge depth
Maximum Speed300 mm/sAffects cycle time
Axis Count2–6More axes for complex parts
Control Voltage24 ±10% V DCStandard PLC supplyIEC 61131-2
Operating Temperature0–50 °CBelow 0°C lubricants thickenIEC 60068-2-1
Protection ClassIP54–IP65IP65 for dusty environmentsIEC 60529
Maximum Load Capacity100 kgHeavier workpieces require stronger drives
Guide Rail TypeLinearLinear guides for high precisionISO 12090-1
Drive TypeServoServo for dynamic positioning
Weight150–300 kgDepends on axis configuration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Backgauge Fingers Part
    Physical stops that contact the material edge
    Material: Hardened steel
  • Linear Guide Rails
    Provide smooth, precise movement for backgauge assembly
    Material: Steel with precision bearings
  • Servo Motor
    Drives the backgauge movement with high precision
    Material: Electrical components with metal housing
  • Position Encoder
    Measures and reports backgauge position to CNC controller
    Material: Optical/electronic components

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: N/A (mechanical positioning system)
other spec: Positioning accuracy: ±0.01 mm, Repeatability: ±0.005 mm, Max backgauge travel: 1000 mm, Max load capacity: 50 kg
temperature: 0°C to 50°C (operating), -20°C to 70°C (storage)
Media Compatibility
✓ Sheet metal (steel, aluminum, stainless steel) ✓ Precision machined components ✓ Plastic/composite panels
Unsuitable: High-vibration environments without isolation (e.g., near forging hammers)
Sizing Data Required
  • Maximum sheet length (mm)
  • Required positioning accuracy (mm)
  • Press brake tonnage and bed length (mm)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Positional drift/inaccuracy
Cause: Wear in lead screws/ball screws, backlash in gear mechanisms, encoder misalignment or failure, or thermal expansion affecting calibration
Mechanical binding or jamming
Cause: Accumulation of metal chips, dust, or debris in guide rails/slides, lack of lubrication, misalignment from impact or wear, or bearing failure
Maintenance Indicators
  • Audible grinding, clicking, or irregular motor noise during movement
  • Visible misalignment or wobble in the backgauge finger during operation, or inconsistent positioning results
Engineering Tips
  • Implement regular cleaning and lubrication schedules for all moving components, using manufacturer-recommended lubricants and ensuring debris shields are intact
  • Establish a routine calibration and backlash check program using precision measurement tools, and monitor for thermal effects by allowing warm-up cycles in temperature-controlled environments

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI B11.19 - Performance requirements for safeguarding CE Marking - Machinery Directive 2006/42/EC

Quoted from the published standard.

Manufacturing Precision
  • Positioning accuracy: +/-0.02 mm
  • Repeatability: +/-0.005 mm
Quality Inspection
  • Laser interferometer calibration test
  • Functional safety test (EN ISO 13849-1)

Manufacturers of Backgauge System

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

DurmaPress
Anhui, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is the positioning accuracy of the backgauge system?

The positioning accuracy is ±0.05 mm, verified according to ISO 230-2. This value is a reference; confirm the exact accuracy for your specific model with the manufacturer.

What is the maximum stroke and speed?

The maximum stroke is 500 mm, and the maximum speed is 300 mm/s. These are reference values; check the technical data of the actual system.

What are the operating temperature limits?

The operating temperature range is 0–50 °C, tested per IEC 60068-2-1. Below 0°C, lubricants may thicken, affecting performance.

What protection class is available?

The protection class ranges from IP54 to IP65, depending on the configuration, as per IEC 60529. IP65 is suitable for dusty environments.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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