Abrasive Recycling System for Shot Blasting

Product Specifications

Technical details and manufacturing context for Abrasive Recycling System

Definition

The Abrasive Recycling System is a component of the Marine Hull Plate Shot Blasting Machine. It collects spent abrasive media after blasting, removes contaminants such as rust, paint, and debris, and returns cleaned abrasive to the blasting system for reuse. This ensures efficient abrasive consumption and environmental compliance. The system uses mechanical separation (screens, air wash, magnetic separation) and pneumatic conveyance to achieve this. It is constructed from carbon steel, abrasion-resistant steel plate, and polyurethane screens. Key parameters include a processing capacity of 5–20 t/h, recycling efficiency of ≥95%, cleaning air flow rate of 3000–8000 m³/h, operating pressure of 0.5–0.8 MPa, motor power of 5.5–22 kW, voltage of 380–415 V AC (IEC 60038), frequency of 50–60 Hz, operating temperature of -10–50 °C, noise level of 75–85 dB(A) (ISO 11201), filtration efficiency of 99.5–99.9% (ISO 16890), weight of 1500–5000 kg, and dimensions (L×W×H) of 2000×1500×2500 to 4000×2500×3500 mm. These values are reference ranges and must be verified with the legal manufacturer or supplier for specific models and applications. The system is designed for integration into the blasting machine, with interfaces for abrasive input, output, and dust collection. Selection inputs include required processing capacity, available space, and power supply. Maintenance signals include reduced recycling efficiency, increased pressure drop, or unusual noise. Failure boundaries include operation outside specified temperature or pressure ranges, which may affect component life. Always confirm model-specific values and standards with the manufacturer.

Working Principle

The system operates by collecting spent abrasive from the blasting chamber via pneumatic conveyance. The abrasive passes through a series of mechanical separators: screens remove large debris, an air wash removes fine dust and light contaminants, and magnetic separation removes metallic particles. The cleaned abrasive is then transported back to the abrasive hopper for reuse. The system uses a fan to generate the required air flow for cleaning and conveying. The entire process is continuous, ensuring a steady supply of clean abrasive to the blasting cycle.

Common Materials

Carbon steel, Abrasion-resistant steel plate, Polyurethane screens

Technical Parameters

Parameter	Typical range	Notes & selection driver
Processing Capacity	5–20 t/h	Higher capacity requires larger footprint and power.
Recycling Efficiency	≥95 %	Efficiency of abrasive recovery after cleaning.
Cleaning Air Flow Rate	3000–8000 m³/h	Determines dust removal capability.
Operating Pressure	0.5–0.8 MPa	Below 0.5 MPa reduces cleaning effectiveness.
Motor Power	5.5–22 kW	Total installed power for fans and conveyors.
Voltage	380–415 V AC	Three-phase, 50/60 Hz.IEC 60038
Frequency	50–60 Hz	Compatible with global power grids.
Operating Temperature	-10–50 °C	Outside range may affect component life.
Noise Level	75–85 dB(A)	At 1 m distance, may require hearing protection.ISO 11201
Filtration Efficiency	99.5–99.9 %	For particles >0.5 µm, ensures clean air emission.ISO 16890
Weight	1500–5000 kg	Depends on capacity and configuration.
Dimensions (L×W×H)	2000×1500×2500–4000×2500×3500 mm	Footprint varies with capacity.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Vibrating Screen
Separates abrasive media from larger contaminants and debris

Material: Carbon steel with polyurethane screen mesh
Air Wash Separator
Uses air flow to separate fine dust and lightweight contaminants from abrasive media

Material: Carbon steel with abrasion-resistant lining
Magnetic Separator
Removes ferrous contaminants from abrasive media stream

Material: Stainless steel housing with permanent magnets
Elevator Bucket Conveyor
Transports cleaned abrasive media back to the storage hopper

Material: Carbon steel buckets on steel chain
Dust Collection Port Part
Connects to dust collector to remove fine particulate matter

Material: Carbon steel
Air Flow Fan
Generates the air flow that both cleans the abrasive in the air wash and conveys it.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Shot Blasting Machine

View system integration details

Manufacturers of Abrasive Recycling System

Manufacturer profiles associated with Abrasive Recycling System.

Sourcing Abrasive Recycling System from China?

Tell us your specification and target quantity — we will match it against manufacturer records and come back with the factories that fit.

Request manufacturers We manufacture this

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the processing capacity of the Abrasive Recycling System?

The processing capacity is 5–20 t/h, but this is a reference range. The actual capacity depends on the specific model and configuration. Verify with the manufacturer.

What materials are used in the construction?

The system is made of carbon steel, abrasion-resistant steel plate, and polyurethane screens. These materials are specified in the product data.

What standards apply to the operating pressure and noise level?

The operating pressure is 0.5–0.8 MPa. The noise level is 75–85 dB(A) and references ISO 11201. These standards are for verification, not certification.

How does the system ensure environmental compliance?

The system filters air with an efficiency of 99.5–99.9% for particles >0.5 µm, as per ISO 16890. This helps control dust emissions. However, compliance depends on the entire installation and local regulations.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Buyer enquiry

Request manufacturing insight for Abrasive Recycling System

Ask for use case, specification boundaries, supplier type, and RFQ preparation information for this product.

Where it goes: Straight to the CNFX editorial desk, and to the manufacturer if this product is linked to a claimed profile. Nothing is broadcast to a supplier list.
Your details stay here: We do not sell or rent enquiry data, and we do not add you to a mailing list. Used only to answer this request.
No commission, no middleman: CNFX is a directory. We take no cut of any order and never negotiate on a supplier's behalf.
What we don't claim: A listing is not an endorsement. Qualify every supplier and verify every figure yourself before ordering.

pressure:	Max 2 bar (29 psi) system pressure
flow rate:	5-50 m³/h (22-220 gpm) slurry handling capacity
temperature:	Ambient to 60°C (140°F)
slurry concentration:	Up to 40% solids by weight

Abrasive Recycling System

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards