Editorial Technical Reference

Vacuum Generator/Valve

This page explains how Vacuum Generator/Valve is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A component that creates and controls vacuum pressure for suction-based gripping systems.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Vacuum Generator/Valve

Definition
This vacuum generator/valve is a component used in end-effector systems for material handling. It generates vacuum pressure through ejector, pump, or venturi-based methods and regulates vacuum flow via integrated valves, enabling precise control of suction force. The device operates by creating a pressure differential: compressed air expansion (ejector type), mechanical displacement (pump type), or fluid dynamics (venturi type). Valves control vacuum generation, release, and maintenance cycles. Typical operating pressure is 0.3–0.7 MPa, achieving a vacuum degree of -80 to -90 kPa relative to atmospheric pressure. Air consumption ranges from 50 to 200 L/min at operating pressure. Response time from signal to full vacuum is 10–50 ms. For solenoid valve versions, supply voltage is 24 V DC ±10%, power consumption 1–5 W, and protection class IP54–IP65 (IEC 60529). Operating temperature is -5 to 60 °C (non-freezing). Body materials include aluminum alloy, stainless steel, and engineering plastics, with corrosion resistance depending on material choice. Weight ranges from 0.2 to 1.5 kg depending on size. These values are reference ranges; verify model-specific specifications with the manufacturer or supplier. The component is suitable for suction gripping in automation, packaging, and assembly. Selection inputs include required vacuum level, flow rate, response time, and environmental conditions. Interfaces typically include compressed air supply, electrical connections for solenoid valves, and vacuum ports. Verification questions: confirm operating pressure range, vacuum degree, air consumption, response time, supply voltage, power consumption, protection class, operating temperature, body material, and weight for the specific model. Maintenance signals include reduced vacuum generation, increased air consumption, or slow response. Failure boundaries include operation outside specified pressure, temperature, or voltage ranges, which may cause insufficient vacuum or damage.
Working Principle
The vacuum generator/valve creates a pressure differential to produce vacuum. In ejector types, compressed air expands through a nozzle, creating a low-pressure zone that draws in air. Pump types use mechanical displacement to evacuate air. Venturi types rely on fluid dynamics to create suction. Integrated valves control the vacuum generation, release, and maintenance cycles, allowing precise regulation of suction force. The device operates within specified pressure and temperature ranges to ensure reliable performance.
Common Materials
Aluminum alloy, Stainless steel, Engineering plastics
Technical Parameters
ParameterTypical rangeNotes & selection driver
Operating Pressure0.3–0.7 MPaBelow 0.3 MPa insufficient vacuum generation
Vacuum Degree-80–-90 kPaRelative to atmospheric pressure
Air Consumption50–200 L/minAt operating pressure
Response Time10–50 msFrom signal to full vacuum
Supply Voltage24 ±10% V DCFor solenoid valve
Power Consumption1–5 WFor solenoid valve
Operating Temperature-5–60 °CNon-freezing
Protection ClassIP54–IP65For solenoid valveIEC 60529
Body MaterialAluminum/Stainless SteelCorrosion resistance
Weight0.2–1.5 kgDepending on size

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Ejector Nozzle
    Accelerates compressed air to create vacuum through venturi effect
    Material: Stainless steel
  • Vacuum Chamber
    Contains and directs the vacuum flow to the suction cup
    Material: Aluminum alloy
  • Control Valve
    Regulates vacuum generation, release, and maintenance cycles
    Material: Engineering plastics
  • Silencer
    Reduces noise from exhaust air during vacuum generation
    Material: Porous plastic
  • Vacuum Pump Optional
    Evacuates by mechanical displacement where no compressed air is available.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 8 bar supply pressure, vacuum up to 90% of absolute vacuum
flow rate: Up to 500 l/min free air flow
temperature: -10°C to 80°C
slurry concentration: Not recommended for slurry applications - solid particles >50 microns may cause damage
Media Compatibility
✓ Clean dry air ✓ Inert gases (N2, Argon) ✓ Non-corrosive industrial gases
Unsuitable: Abrasive or corrosive media (acids, alkalis, metal particles)
Sizing Data Required
  • Required suction force (N)
  • Required vacuum level (mbar or % vacuum)
  • Available supply pressure (bar)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Contamination buildup
Cause: Particulate ingress from process environment or insufficient filtration, leading to clogged orifices, reduced airflow, and valve sticking.
Seal degradation
Cause: Exposure to incompatible media (oils, chemicals), excessive temperature, or cyclic fatigue causing leaks, loss of vacuum, or failure to actuate.
Maintenance Indicators
  • Audible hissing or whistling indicating air leaks at seals or fittings
  • Visible oil or debris accumulation on valve body or exhaust ports
Engineering Tips
  • Install and maintain high-quality coalescing filters upstream to protect internal components from particulates and aerosols
  • Implement regular preventive maintenance cycles to inspect and replace elastomer seals before end of service life, using manufacturer-recommended materials

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 6358:2022 (Flow capacity testing of pneumatic components) ANSI/FCI 70-2 (Control valve seat leakage classification) DIN 24342 (Hydraulic and pneumatic systems - Vacuum generators)

Quoted from the published standard.

Manufacturing Precision
  • Vacuum port diameter: +/-0.025mm
  • Valve seat flatness: 0.05mm
Quality Inspection
  • Helium leak test (vacuum integrity verification)
  • Flow rate vs. vacuum pressure performance curve validation

Manufacturers of Vacuum Generator/Valve

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Frequently Asked Questions

What is the operating pressure range for this vacuum generator/valve?

The reference operating pressure range is 0.3–0.7 MPa. Below 0.3 MPa, vacuum generation may be insufficient. Always verify the exact range for your specific model with the manufacturer.

What vacuum degree can this component achieve?

The reference vacuum degree is -80 to -90 kPa relative to atmospheric pressure. This is a typical range; confirm the actual value for your model, as it may vary with operating conditions.

What are the electrical requirements for the solenoid valve version?

For solenoid valve versions, the supply voltage is 24 V DC ±10%, with power consumption of 1–5 W. The protection class is IP54–IP65 per IEC 60529. Check the datasheet for your specific model.

What materials are used for the body?

The body can be made of aluminum alloy, stainless steel, or engineering plastics. Material choice affects corrosion resistance. Verify the material for your model, especially for harsh environments.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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