Editorial Technical Reference

Metal Tank Pressure Relief Valve Assembly

This page explains how Metal Tank Pressure Relief Valve Assembly is classified within Manufacture of Tanks, Reservoirs and Containers of Metal. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

This pressure relief valve assembly is a safety component designed for installation on metal tanks, reservoirs, and pressure vessels.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Metal Tank Pressure Relief Valve Assembly

Definition
This pressure relief valve assembly is a safety component designed for installation on metal tanks, reservoirs, and pressure vessels. Its primary function is to prevent overpressure conditions by automatically releasing excess pressure when the internal pressure exceeds a predetermined set point. This action protects the integrity of the vessel and reduces the risk of catastrophic failure. The assembly is commonly used in industries such as chemical processing, petroleum storage, and industrial gas containment. It can be integrated during tank fabrication or added as a retrofit safety upgrade in B2B industrial supply chains.

The valve operates on a spring-loaded mechanism. When the internal pressure reaches the set pressure, the valve opens, allowing fluid or gas to discharge until the pressure normalizes, after which the valve reseals. Key parameters include a set pressure range of 1.0–1.6 bar, a relief capacity of 500–2000 m³/h, and an operating temperature range of -40 to 85 °C. Connection sizes range from DN25 to DN100, with pressure ratings from PN16 to PN40. The body material can be carbon steel (WCB) or stainless steel (CF8M), and seat materials include PTFE or PEEK. The assembly is available with stainless steel 316 or carbon steel ASTM A105 construction, and PTFE seals.

For procurement, it is essential to verify model-specific values and standards with the legal manufacturer or supplier. The listed standards (e.g., ISO 5208, ISO 4126-1) serve as reference points for testing and performance, but do not imply certification of any specific product. Always confirm that the valve meets the required set pressure, capacity, and material compatibility for your application.
Working Principle
The valve uses a spring-loaded disc that is held closed by spring force. When the internal pressure in the tank exceeds the set pressure, the force on the disc overcomes the spring force, causing the valve to open. This allows the pressurized fluid or gas to escape through the outlet, reducing the internal pressure. Once the pressure drops to a safe level (typically 80–95% of the set pressure, known as blowdown), the spring pushes the disc back to the closed position, resealing the valve. The response time from overpressure to full lift is less than 0.5 seconds, and the leakage rate at 90% of set pressure is minimal (≤0.1 mL/min).
Common Materials
Stainless Steel 316, Carbon Steel ASTM A105, PTFE Seals
Technical Parameters
ParameterTypical rangeNotes & selection driver
Set PressureRequired1.0–1.6 barPressure at which valve begins to openISO 5208
Relief CapacityRequired500–2000 m³/hMaximum flow rate at set pressureISO 4126-1
Operating TemperatureRequired-40–85 °CMaximum continuous operating temperature
Connection SizeRequiredDN25–DN100 DNNominal pipe diameter for installationISO 7005-1
Back Pressure0–0.5 barMaximum allowable back pressure
Blowdown Pressure0.8–0.95 %Pressure drop percentage for resealingISO 4126-1
Body MaterialWCB/CF8MCarbon steel or stainless steelASTM A216/A351
Seat MaterialPTFE/PEEKChemical compatibility
Leakage Rate≤0.1 mL/minAt 90% of set pressureISO 5208
Response Time≤0.5 sFrom overpressure to full lift
Weight5–20 kgDepends on size and material
Pressure RatingPN16–PN40 barFlange ratingISO 7268

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Valve Body
    Main pressure-containing structure
    Material: Stainless Steel 316
  • Spring Mechanism Part
    Provides closing force and set pressure calibration
    Material: Alloy Steel
  • Disc/Seat Assembly
    Pressure sealing surface and flow control
    Material: Stainless Steel with PTFE
  • Bonnet Part
    Encloses spring mechanism and provides adjustment access
    Material: Carbon Steel
  • Test Lever Optional Part
    Manual testing and maintenance override
    Material: Carbon Steel

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Metal Tank Pressure Relief Valve Assembly.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 1500 psi (103 bar) set pressure
flow rate: Cv 0.5 to 10.0 (depends on valve size)
temperature: -20°C to 200°C
slurry concentration: Not recommended for slurries >5% solids by volume
Media Compatibility
✓ Steam systems ✓ Compressed air systems ✓ Hydraulic oil circuits
Unsuitable: Chlorinated or highly acidic chemical environments
Sizing Data Required
  • Required relief capacity (SCFM or kg/hr)
  • Set pressure (psi or bar)
  • Inlet/outlet connection size (NPT or flange specification)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Sticking/Seizing
Cause: Corrosion buildup on valve seat or moving parts due to moisture, chemical exposure, or lack of lubrication, preventing proper opening/closing.
Premature Opening/Leakage
Cause: Spring fatigue from cyclic loading or temperature fluctuations, or seat wear from particulate contamination, causing pressure loss below setpoint.
Maintenance Indicators
  • Persistent hissing or whistling audible during normal operation (indicating continuous leakage)
  • Visible corrosion, pitting, or mineral deposits on valve body or discharge pipe
Engineering Tips
  • Implement quarterly functional testing under controlled conditions to verify set pressure and resealing, using calibrated equipment.
  • Install upstream particulate filters and moisture separators, and apply corrosion-resistant coatings compatible with tank contents.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 4126-1: Safety devices for protection against excessive pressure ASME/ANSI B16.34: Valves - Flanged, Threaded, and Welding End DIN EN 12266-1: Industrial valves - Testing of metallic valves

Quoted from the published standard.

Manufacturing Precision
  • Seat Bore Diameter: +/-0.025mm
  • Valve Body Flatness: 0.08mm maximum deviation
Quality Inspection
  • Hydrostatic Pressure Test
  • Dye Penetrant Inspection

Manufacturers of Metal Tank Pressure Relief Valve Assembly

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Sunthai Extractor
Zhejiang, CN
200-500 staff20,000 m²
ISO 9001:2015
Listed on the company's own website · profile compiled by CNFX from public sources
Plumberstar
Shanghai, CN
Also makes: Butterfly Valve, Heating System, Pressure Gauge and 9 more
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the set pressure range for this valve?

The set pressure range is 1.0 to 1.6 bar, as listed in the product parameters. However, the exact set pressure for a specific application must be confirmed with the manufacturer or supplier, as it may be adjustable or customized.

What materials are available for the valve body and seals?

The body material can be carbon steel (WCB) or stainless steel (CF8M), and the seat material can be PTFE or PEEK. The valve also uses PTFE seals. Material selection should be based on the chemical compatibility and operating conditions of your system.

What is the maximum operating temperature?

The maximum continuous operating temperature range is -40 to 85 °C. Ensure that the valve is used within this range to maintain proper function and avoid damage.

How do I verify that this valve meets my requirements?

You must check the product datasheet and confirm the set pressure, relief capacity, connection size, and material compatibility with the legal manufacturer or supplier. The standards listed (e.g., ISO 5208, ISO 4126-1) are reference points for testing, but do not guarantee compliance for your specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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