Editorial Technical Reference

Braking Interface

This page explains how Braking Interface is classified within Motor Vehicle Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Electronic and mechanical interface connecting anti-collision systems to vehicle braking actuators

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Braking Interface

Definition
The Braking Interface is a component used in motor vehicle manufacturing, specifically within anti-collision systems. It serves as the intermediary between collision detection and prevention systems and the vehicle's braking system. The interface translates collision avoidance signals into precise braking commands, ensuring timely and appropriate deceleration responses to potential collision threats. It receives signals from collision detection sensors and control units, processes these signals to determine required braking force and timing, and then transmits commands to braking actuators such as ABS, ESC, or direct brake controllers to initiate and modulate braking action. The component typically includes a printed circuit board (PCB), electronic connectors, and an aluminum housing. Key parameters include an operating pressure of 1.0–1.6 MPa, supply voltage of 24 V DC ±10% (ISO 16750-2), current consumption of 0.5–2.0 A, response time ≤50 ms (ISO 26262), operating temperature range -40 to 85 °C (ISO 16750-4), ingress protection IP54–IP65 (IEC 60529), housing material AlSi12 (DIN EN 1706), weight 0.8–1.2 kg, connector type 2x8 pins (ISO 15170), and pressure leakage ≤0.1 MPa/min. These values are reference ranges and must be verified for the specific model and application. The interface is designed to ensure system integrity and reliable operation under various conditions. It is critical for the proper functioning of anti-collision systems, as it directly influences the vehicle's ability to respond to collision threats. When selecting or verifying a braking interface, it is important to confirm that the parameters meet the requirements of the intended vehicle platform and that the component complies with relevant standards. Always consult the legal manufacturer or supplier for model-specific data and certification.
Working Principle
The braking interface receives electrical signals from collision detection sensors and control units. It processes these signals to determine the required braking force and timing, then sends commands to braking actuators such as ABS, ESC, or direct brake controllers. This initiates and modulates braking action to achieve the desired deceleration. The interface ensures that collision avoidance signals are translated into precise braking commands, enabling timely and appropriate responses to potential collision threats.
Common Materials
Printed Circuit Board (PCB), Electronic connectors, Aluminum housing
Technical Parameters
ParameterTypical rangeNotes & selection driver
Supply Voltage24 ±10% V DCOutside range may cause malfunctionISO 16750-2
Current Consumption0.5–2.0 APeak at actuation
Response Time≤50 msFrom signal to brake actuationISO 26262
Operating Temperature-40–85 °COutside range may degrade performanceISO 16750-4
Ingress ProtectionIP54–IP65Protects against dust and water jetsIEC 60529
Housing MaterialAlSi12Corrosion resistantDIN EN 1706
Weight0.8–1.2 kgAffects vehicle dynamics
Connector Type2x8 pinSealed connectorISO 15170
Pressure Leakage≤0.1 MPa/minEnsures system integrity

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Signal Processor
    Processes incoming collision signals and calculates required braking parameters
    Material: Silicon chip
  • Communication Module
    Handles data transmission between anti-collision system and braking system
    Material: PCB with communication ICs
  • Power Regulation Circuit
    Provides stable power supply to interface components
    Material: Electronic components on PCB

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Braking Interface.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 20 bar
temperature: -40°C to +125°C
response time: <100 ms
voltage range: 9V to 36V DC
vibration resistance: Up to 10g RMS
Media Compatibility
✓ Hydraulic brake fluid (DOT 4/5.1) ✓ Automotive-grade lubricants ✓ Clean dry air (pneumatic systems)
Unsuitable: Corrosive chemical environments (e.g., salt spray, acidic fluids)
Sizing Data Required
  • Vehicle braking system pressure rating (bar)
  • Required interface response time (ms)
  • Electrical supply voltage and current capacity (V/A)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Thermal degradation
Cause: Excessive heat generation from friction during braking, leading to material breakdown, glazing, or loss of friction properties, often due to overloading, improper material selection, or inadequate cooling.
Mechanical wear
Cause: Progressive material loss from contact surfaces due to abrasion, fatigue, or adhesion, typically resulting from misalignment, contamination (e.g., dust, moisture), or insufficient lubrication in moving parts.
Maintenance Indicators
  • Audible squealing, grinding, or scraping noises during braking, indicating excessive wear or contamination.
  • Visible scoring, grooves, or discoloration (e.g., blueing from overheating) on braking surfaces upon inspection.
Engineering Tips
  • Implement regular thermal monitoring (e.g., infrared thermography) to detect overheating early and adjust operational loads or cooling accordingly.
  • Establish a preventive maintenance schedule for cleaning, alignment checks, and lubrication to minimize contamination and mechanical stress.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 15484:2008 (Braking systems - Hydraulic braking systems for road vehicles) ANSI/SAE J2522 (Disc and Drum Brake Dynamometer Effectiveness Test Procedure) DIN 75400-1 (Brake linings for road vehicles - Part 1: Requirements and testing)

Quoted from the published standard.

Manufacturing Precision
  • Brake disc thickness variation: +/-0.005mm
  • Pad-to-caliper clearance: 0.1-0.3mm
Quality Inspection
  • Hardness testing (Rockwell C scale) for brake components
  • Brake fluid compatibility and boiling point verification

Manufacturers of Braking Interface

Manufacturer profiles associated with Braking Interface.

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Frequently Asked Questions

What is the function of a braking interface in an anti-collision system?

The braking interface acts as the intermediary between collision detection systems and the vehicle's braking system. It receives signals from sensors and control units, processes them to determine required braking force and timing, and then sends commands to braking actuators to initiate and modulate braking action.

What are the typical operating parameters for a braking interface?

Typical parameters include operating pressure of 1.0–1.6 MPa, supply voltage of 24 V DC ±10%, current consumption of 0.5–2.0 A, response time ≤50 ms, operating temperature range -40 to 85 °C, ingress protection IP54–IP65, housing material AlSi12, weight 0.8–1.2 kg, connector type 2x8 pins, and pressure leakage ≤0.1 MPa/min. These are reference values and must be verified for the specific model.

Which standards are relevant for a braking interface?

Relevant standards include ISO 16750-2 for supply voltage, ISO 26262 for response time, ISO 16750-4 for temperature, IEC 60529 for ingress protection, DIN EN 1706 for housing material, and ISO 15170 for connector type. These standards serve as verification references.

How should I verify that a braking interface meets my requirements?

You should consult the legal manufacturer or supplier to confirm that the specific model's parameters match your application requirements. Verify that the component complies with the relevant standards and request documentation such as test reports or certificates.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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