CIP Cleaning Module for Beverage Filling Lines

Product Specifications

Technical details and manufacturing context for CIP Cleaning Module

Definition

The CIP Cleaning Module is a component of an automated kegging and barrel filling system. It performs Clean-in-Place (CIP) operations to maintain hygienic conditions in beverage production. The module circulates cleaning solutions through the fluid pathways, including pipelines, valves, and filling heads, eliminating the need for manual disassembly. This reduces contamination risks and downtime associated with manual cleaning. The module is constructed from Stainless Steel 316L, suitable for food contact and resistant to corrosion from cleaning agents. It operates within a temperature range of -10 to 95 °C, accommodating hot water and caustic solutions. Flow rate ranges from 10 to 30 m³/h, matching line capacity; higher flow improves cleaning force. Electrical supply is 24 V DC ±10%, with power consumption between 50 and 150 W depending on the number of valves and sensors. Ingress protection is IP54 to IP65 per IEC 60529, with higher ratings for washdown areas. Surface roughness is ≤0.8 µm Ra per ISO 4287, required for hygienic cleaning. Connection sizes range from DN25 to DN80 per ISO 1127, matching line diameter. Weight varies from 15 to 60 kg depending on configuration. Dimensions range from 600×400×300 mm to 1200×800×600 mm, offering a compact design for space saving. The module is designed for integration into existing filling lines. For specific applications, verify model-specific values and standards with the legal manufacturer or supplier.

Working Principle

The CIP Cleaning Module uses programmed cycles to pump cleaning agents such as caustic, acid, and sanitizer, along with rinse water, through the system's pipelines, valves, and filling heads. These cycles operate at controlled temperatures and flow rates to ensure effective cleaning. After cleaning, the module performs drainage and drying phases to prepare the system for production. The process is automated, reducing manual intervention and the risk of contamination.

Common Materials

Stainless Steel 316L

Technical Parameters

Parameter	Typical range	Notes & selection driver
Flow Rate	10–30 m³/h	Matches line capacity; higher flow improves cleaning force
Temperature Range	-10–95 °C	For CIP hot water and caustic solutions
Electrical Supply	24 ±10% V DC	For control unit and sensors
Power Consumption	50–150 W	Depends on number of valves and sensors
Ingress Protection	IP54–IP65	Higher IP for washdown areasIEC 60529
Material	316L	Stainless steel for food contactASTM A240
Surface Roughness	≤0.8 µm Ra	Required for hygienic cleaningISO 4287
Connection Size	DN25–DN80	Matches line diameterISO 1127
Weight	15–60 kg	Depends on configuration
Dimensions (L×W×H)	600×400×300–1200×800×600 mm	Compact design for space saving

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Solution Tank
Stores and heats cleaning chemicals and rinse water

Material: Stainless Steel 316L
Centrifugal Pump
Circulates cleaning solutions through the system at required pressure

Material: Stainless Steel 316L
Heat Exchanger
Maintains optimal temperature of cleaning solutions

Material: Stainless Steel 316L
Control Valve Bank
Directs flow of different solutions through appropriate pathways

Material: Stainless Steel 316L
Cycle Control Unit
Runs the programmed caustic-acid-sanitizer-rinse sequence at the set temperatures and flows.
Drying System
Dries the lines after drainage so the system is ready for production.

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Frequently Asked Questions

What is the purpose of the CIP Cleaning Module?

The module performs Clean-in-Place operations to sanitize the fluid pathways of keg and barrel filling lines without disassembly, ensuring hygienic conditions and reducing contamination risks.

What materials are used in the CIP Cleaning Module?

The module is made of Stainless Steel 316L, which is suitable for food contact and resistant to corrosion from cleaning agents.

What are the operating parameters of the CIP Cleaning Module?

Key parameters include flow rate 10-30 m³/h, operating pressure 1.0-1.6 MPa, temperature range -10 to 95 °C, electrical supply 24 V DC ±10%, power consumption 50-150 W, ingress protection IP54-IP65 (IEC 60529), surface roughness ≤0.8 µm Ra (ISO 4287), connection size DN25-DN80 (ISO 1127), and weight 15-60 kg.

How should I verify the suitability of the CIP Cleaning Module for my line?

Verify model-specific values and standards with the legal manufacturer or supplier, as the listed parameters are reference ranges that must be confirmed for your specific application.

Data Basis

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Preliminary Technical Classification

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pressure:	Max 6 bar (87 psi) operating pressure, 10 bar (145 psi) test pressure
flow rate:	10-100 L/min (2.6-26.4 GPM) optimal range
temperature:	5°C to 85°C (operating), up to 95°C for sanitization cycles
slurry concentration:	Up to 5% solids by weight, particle size <500 microns

CIP Cleaning Module

Product Specifications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards