Integrated Beverage Mixing and Homogenization System

Product Specifications

Technical details and manufacturing context for Integrated Beverage Mixing and Homogenization System

Definition

The Integrated Beverage Mixing and Homogenization System is an industrial solution for non-alcoholic beverage manufacturing. It combines mixing vessels with high-pressure homogenization technology to produce uniform emulsions and suspensions. The system blends syrups, concentrates, water, and additives under controlled agitation, then processes the mixture through high-pressure valves where intense shear forces reduce particle size and stabilize the product. This ensures consistent texture, mouthfeel, and shelf stability. The system is designed for capacities from 500 to 5000 liters in the mixing tank, with homogenization pressures ranging from 10 to 30 bar. Maximum flow rates reach 5000 to 20000 liters per minute, and particle sizes can be reduced to 2 micrometers or less. Power consumption ranges from 15 to 45 kW, and the system operates within a temperature range of 4 to 85 °C. Electrical supply is three-phase, 380–480 V AC, 50/60 Hz, with ingress protection ratings from IP54 to IP65. Product contact parts are made of stainless steel grades 304 or 316L, and the system weight varies from 1500 to 8000 kg depending on configuration. Noise levels do not exceed 85 dB(A) at 1 meter. Cleaning is facilitated by a CIP cycle that takes 30 to 60 minutes. All listed values are reference ranges and must be verified with the manufacturer for specific models. The system is not certified by CNFX; compliance with standards must be confirmed by the supplier.

Working Principle

The system operates in two stages. First, ingredients are loaded into the mixing tank where agitators create a homogeneous blend. The mixture is then pumped to the homogenizer, where it passes through a narrow valve at high pressure. The intense shear and turbulence break down particles and fat globules, forming a stable emulsion. The homogenization pressure is adjustable within 10–30 bar to control particle size. After processing, the product is discharged for further packaging or storage. The system is designed for continuous operation, with flow rates up to 20000 L/min. Cleaning is performed via CIP, which circulates cleaning solutions through the system without disassembly.

Common Materials

Stainless Steel 316L, Food-Grade Elastomers, Sanitary Tubing

Technical Parameters

Parameter	Typical range	Notes & selection driver
Mixing Tank CapacityRequired	500–5000 L	Total volume of primary mixing vessel
Homogenization Pressure RangeRequired	10–30 bar	Operating pressure range for particle size control
Maximum Flow RateRequired	5000–20000 L/min	Maximum continuous processing flow
Particle Size ReductionRequired	≤2 μm	Minimum achievable particle diameter
Power Consumption	15–45 kW	Total system electrical power requirement
CIP Cycle Time	30–60 min	Time required for complete cleaning cycle
Operating Temperature	4–85 °C	Product temperature range for processing
Electrical Supply	380–480 V AC	Three-phase, 50/60 HzIEC 60038
Ingress Protection Rating	IP54–IP65	Protection against dust and water jetsIEC 60529
Material Grade	304/316L	Stainless steel for product contact partsASTM A240
Weight	1500–8000 kg	Depends on configuration and capacity
Noise Level	≤85 dB(A)	At 1 m distance during operationISO 3746

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Sanitary Mixing Vessel
Primary container for ingredient blending with controlled agitation

Material: Stainless Steel 316L
High-Pressure Homogenizer
Applies intense shear forces to reduce particle size and create stable emulsions

Material: Stainless Steel with ceramic valves
Sanitary Centrifugal Pump
Moves product between mixing and homogenization stages

Material: Stainless Steel 316L
PLC Control Panel
Centralized control system for process automation and monitoring

Material: Stainless Steel enclosure
In-Line Temperature Control Unit Optional
Maintains precise product temperature during processing

Material: Stainless Steel with food-grade heat exchanger
Agitator
Creates the homogeneous blend inside the mixing vessel.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Integrated Beverage Mixing and Homogenization System.

Manufacturers of Integrated Beverage Mixing and Homogenization System

Manufacturer profiles associated with Integrated Beverage Mixing and Homogenization System.

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Frequently Asked Questions

What is the typical capacity range of the mixing tank?

The mixing tank capacity ranges from 500 to 5000 liters, depending on the specific configuration. This range is a reference; the exact capacity must be confirmed with the manufacturer for the chosen model.

What homogenization pressures are available?

The homogenization pressure range is 10 to 30 bar. This pressure is adjustable to achieve the desired particle size reduction, which can be as low as 2 micrometers. The optimal pressure depends on the product formulation and must be validated during process development.

What materials are used for product contact parts?

Product contact parts are made of stainless steel grades 304 or 316L, as per ASTM A240. These materials are suitable for food contact and are resistant to corrosion. The exact grade used may vary by component and should be verified with the supplier.

How is the system cleaned?

The system is designed for Clean-in-Place (CIP) cleaning. The CIP cycle time ranges from 30 to 60 minutes, depending on the system size and cleaning protocol. This allows for thorough cleaning without disassembly, reducing downtime and ensuring hygiene.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Up to 10 bar
flow rate:	100 to 10,000 L/h
temperature:	5°C to 80°C
slurry concentration:	Up to 40% solids by weight