Editorial Technical Reference

Packaging System

This page explains how Packaging System is classified within Beverage Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

An integrated system for filling, sealing, labeling, and packaging carbonated soft drinks into containers.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Packaging System

Definition
This packaging system is a specialized component designed for carbonated soft drink production. It integrates the entire packaging line from empty container feeding to final packaged output, ensuring product integrity, preventing carbonation loss, maintaining hygiene, and optimizing production efficiency. The system handles containers of various sizes, with filling capacities adjustable from 200 to 2000 mL per container and speeds ranging from 6000 to 24000 bottles per hour, depending on container size. Filling accuracy is maintained within ±0.5% volume tolerance. Sealing torque is adjustable between 1.5 and 3.5 N·m to accommodate different cap sizes. Labeling accuracy is held within ±1.0 mm position tolerance. The system is designed for ambient temperatures from 0 to 40 °C. Electrical supply is three-phase 380 V AC ±10% at 50/60 Hz, referencing IEC 60038, with power consumption between 15 and 45 kW depending on configuration. Air consumption ranges from 0.5 to 2.0 m³/min at 0.6 MPa supply. Noise level is ≤75 dB(A) at 1 meter distance, referencing ISO 11201. Electrical enclosures offer ingress protection from IP54 to IP65 per IEC 60529. Machine weight varies from 3000 to 8000 kg, and footprint ranges from 8 to 20 m² (length × width). Construction materials include Stainless Steel 304, food-grade plastics, and industrial-grade aluminum. The system uses sensors, programmable logic controllers, and pneumatic/hydraulic actuators for coordinated operation. All listed parameters are reference ranges; verify model-specific values and standards with the legal manufacturer or supplier before procurement.
Working Principle
The system operates through a coordinated sequence: container depalletizing and cleaning, precise filling under controlled pressure to maintain carbonation, immediate sealing/capping to prevent gas escape, labeling/branding application, quality inspection, and final packaging into cases or trays. Sensors and programmable logic controllers monitor and adjust operations, while pneumatic/hydraulic actuators drive mechanical movements. The sequence ensures consistent speed and product quality, with safety interlocks to prevent errors.
Common Materials
Stainless Steel 304, Food-grade Plastics, Industrial-grade Aluminum
Technical Parameters
ParameterTypical rangeNotes & selection driver
Filling Capacity200–2000 mLPer container, adjustable
Filling Speed6000–24000 bphBottles per hour, depending on size
Filling Accuracy±0.5 %Volume tolerance
Sealing Torque1.5–3.5 N·mAdjustable for cap size
Labeling Accuracy±1.0 mmPosition tolerance
Operating Temperature0–40 °CFor ambient environment
Power Supply380 ±10% V ACThree-phase, 50/60 HzIEC 60038
Power Consumption15–45 kWDepends on configuration
Air Consumption0.5–2.0 m³/minAt 0.6 MPa supply
Noise Level≤75 dB(A)At 1 m distanceISO 11201
Ingress ProtectionIP54–IP65For electrical enclosuresIEC 60529
Machine Weight3000–8000 kgDepending on modules
Footprint8–20 Length × width

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Filling Station
    Precisely fills carbonated soft drinks into containers under controlled pressure to maintain carbonation levels
    Material: Stainless Steel 316L
  • Capping/Sealing Unit
    Immediately seals containers after filling to prevent carbon dioxide escape and ensure product freshness
    Material: Stainless Steel 304
  • Labeling Module
    Applies product labels, nutritional information, and branding to containers according to regulatory requirements
    Material: Aluminum Alloy
  • Conveyor System
    Transports containers between different stations while maintaining proper orientation and spacing
    Material: Food-grade Plastics and Stainless Steel
  • Quality Inspection System
    Uses sensors and vision systems to detect fill levels, seal integrity, label placement, and container defects
    Material: Industrial-grade Aluminum and Optical Glass
  • Programmable Logic Controllers
    Monitor and adjust the whole packaging sequence.
  • Actuators
    Pneumatic and hydraulic elements that drive the mechanical movements.
  • Safety Interlocks
    Stop the line to prevent errors and protect the operator.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Packaging System.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 6 bar (filling pressure), 1-3 bar (system pressure)
flow rate: Up to 60,000 containers/hour (depending on container size)
temperature: 5-40°C (operating), -10-60°C (ambient)
carbonation level: Up to 5 volumes CO2
container size range: 200ml to 2L
slurry concentration: Not applicable (handles liquid carbonated beverages only)
Media Compatibility
✓ Carbonated soft drinks (cola, lemon-lime, etc.) ✓ Carbonated water ✓ Carbonated juice-based beverages
Unsuitable: Highly viscous liquids (syrups, oils) or abrasive slurries
Sizing Data Required
  • Required production capacity (containers/hour)
  • Container type and size (PET, glass, can; volume)
  • Available floor space and layout constraints

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Conveyor belt misalignment and wear
Cause: Inadequate tensioning, roller bearing degradation, or accumulation of debris causing tracking issues and accelerated abrasion.
Seal failure in pneumatic or hydraulic actuators
Cause: Contamination from packaging materials (dust, oils), improper lubrication, or cyclic fatigue from high-frequency operation leading to leaks and loss of pressure.
Maintenance Indicators
  • Unusual grinding or squealing noises from motors or bearings, indicating imminent mechanical failure.
  • Inconsistent package positioning or jamming, signaling alignment issues or worn components requiring immediate correction.
Engineering Tips
  • Implement a predictive maintenance program using vibration analysis and thermal imaging to detect early bearing and motor faults before catastrophic failure.
  • Establish strict contamination control protocols, including regular filter changes and seal inspections, to prevent fluid system degradation and extend actuator life.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM D4169 Standard Practice for Performance Testing of Shipping Containers and Systems CE Marking for Machinery Directive 2006/42/EC

Quoted from the published standard.

Manufacturing Precision
  • Seam Width: +/- 0.5mm
  • Carton Squareness: 0.2mm per 100mm
Quality Inspection
  • Leak Test for Liquid Packaging
  • Compression Strength Test

Manufacturers of Packaging System

3 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Guangdong Kenwei Intellectualized Machinery Co., Ltd.
Zhongshan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Jiangsu Newamstar Packaging Machinery Co., Ltd.
Zhangjiagang, Jiangsu, CN
Stated by the company · profile compiled by CNFX from public sources
Qingdao Songben Packaging Machinery Co., Ltd.
Qingdao, Shandong, CN
Founded 2003
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

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Frequently Asked Questions

What container sizes can this system handle?

The filling capacity is adjustable from 200 to 2000 mL per container, accommodating a range of bottle sizes. The actual range depends on the specific configuration; verify with the manufacturer.

What is the typical production speed?

Filling speed ranges from 6000 to 24000 bottles per hour, depending on container size and system configuration. Confirm the exact speed for your intended container size with the supplier.

How does the system prevent carbonation loss?

Filling occurs under controlled pressure, and sealing/capping is immediate to prevent gas escape. The system maintains product integrity throughout the process, but specific pressure settings should be verified for your product.

What standards are referenced for this system?

The system references IEC 60038 for power supply, ISO 11201 for noise measurement, and IEC 60529 for ingress protection. These are reference standards; compliance must be confirmed with the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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