Industry-Verified Manufacturing Data (2026)

Agitator/Mixer

Based on aggregated insights from multiple verified factory profiles within the CNFX directory, the standard Agitator/Mixer used in the Chemical Manufacturing sector typically supports operational capacities ranging from standard industrial configurations to heavy-duty production requirements.

Technical Definition & Core Assembly

A canonical Agitator/Mixer is characterized by the integration of Motor and Shaft. In industrial production environments, manufacturers listed on CNFX commonly emphasize Stainless Steel (e.g., 304, 316L) construction to support stable, high-cycle operation across diverse manufacturing scenarios.

A mechanical device used to mix, blend, or agitate fluids or slurries within a tank.

Product Specifications

Technical details and manufacturing context for Agitator/Mixer

Definition
An agitator or mixer is a critical component of a slurry tank, designed to create motion within the fluid to ensure homogeneity, prevent sedimentation, enhance chemical reactions, or maintain uniform temperature and concentration. It typically consists of a motor, shaft, and impeller(s) mounted inside the tank.
Working Principle
A motor provides rotational energy to a shaft, which transmits this motion to one or more impellers submerged in the slurry. The impeller's design (e.g., propeller, turbine, paddle) creates fluid flow patterns (axial, radial, or tangential) that induce mixing, blending, and suspension of solids within the tank.
Common Materials
Stainless Steel (e.g., 304, 316L), Carbon Steel, Specialty Alloys (for corrosive media)
Technical Parameters
  • Impeller diameter, a primary dimension affecting mixing power and flow. (mm) Standard Spec
Components / BOM
  • Motor
    Provides the rotational power to drive the shaft and impeller.
    Material: Cast Iron / Aluminum Alloy Housing
  • Shaft
    Transmits torque from the motor to the impeller(s), often submerged in the slurry.
    Material: Stainless Steel / Carbon Steel
  • Impeller
    The rotating element that directly contacts the fluid, creating flow and shear for mixing.
    Material: Stainless Steel / Special Alloy / Plastic (e.g., PTFE)
  • Seal (Mechanical or Packing)
    Prevents leakage of the slurry from the tank where the rotating shaft penetrates the tank wall.
    Material: Carbon / Ceramic / Elastomers
Engineering Reasoning
0.1-3.0 m/s impeller tip speed, 0.5-1000 Pa·s fluid viscosity, 20-150°C fluid temperature
Impeller tip speed exceeding 3.5 m/s causes shaft deflection >0.1 mm, fluid viscosity >1200 Pa·s causes motor torque >150% rated capacity, fluid temperature >180°C degrades seal elastomers
Design Rationale: Centrifugal force exceeding shaft yield strength (σ_y=250 MPa) at critical speed, laminar flow transition to turbulent at Reynolds number >4000 causing cavitation, Arrhenius equation thermal degradation of nitrile seals at T>180°C
Risk Mitigation (FMEA)
Trigger Bearing lubrication starvation with oil film thickness <1 μm
Mode: Rolling contact fatigue with spalling diameter >2 mm
Strategy: Forced lubrication system with 0.15 MPa minimum pressure and 40 μm filtration
Trigger Fluid density mismatch >15% causing radial hydraulic imbalance
Mode: Shaft lateral vibration amplitude >50 μm at 1× rotational frequency
Strategy: Dual mechanical seals with 0.3 MPa higher barrier fluid pressure than process pressure

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Agitator/Mixer.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain DNA

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 10 bar
flow rate: 0-500 m³/h
temperature: -20°C to 150°C
slurry concentration: Up to 60% solids by weight
Media Compatibility
✓ Water-based slurries ✓ Chemical solutions ✓ Food-grade liquids
Unsuitable: Highly abrasive slurries with >60% solids
Sizing Data Required
  • Tank volume (m³)
  • Fluid viscosity (cP)
  • Required mixing intensity (RPM)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Bearing failure
Cause: Inadequate lubrication, contamination from process fluids, or misalignment leading to excessive vibration and heat generation.
Shaft seal leakage
Cause: Wear from abrasive media, improper installation, or thermal cycling causing seal material degradation and loss of sealing integrity.
Maintenance Indicators
  • Unusual vibration or audible knocking sounds during operation indicating mechanical imbalance or bearing issues
  • Visible leakage around shaft seals or excessive temperature rise in motor/bearing housings
Engineering Tips
  • Implement predictive maintenance with vibration analysis and thermography to detect early-stage bearing and alignment issues before catastrophic failure
  • Use appropriate seal materials compatible with process fluids and install double mechanical seals with barrier fluid systems for critical applications

Compliance & Manufacturing Standards

Reference Standards
ISO 2858:2012 (End-suction centrifugal pumps - Designation, nominal duty point and dimensions) ANSI/ASME B73.1-2012 (Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process) DIN 28136 (Agitators - Shaft ends for top entry agitators)
Manufacturing Precision
  • Shaft runout: ≤0.05 mm
  • Impeller balance: G6.3 per ISO 1940-1
Quality Inspection
  • Non-Destructive Testing (NDT) - Magnetic Particle or Dye Penetrant for welds
  • Hydrostatic pressure test at 1.5x design pressure

Factories Producing Agitator/Mixer

Verified manufacturers with capability to produce this product in China

✓ 95% Supplier Capability Match Found

S Sourcing Manager from Brazil Jan 08, 2026
★★★★★
"Great transparency on the Agitator/Mixer components. Essential for our Chemical Manufacturing supply chain."
Technical Specifications Verified
P Procurement Specialist from Canada Jan 05, 2026
★★★★☆
"The Agitator/Mixer we sourced perfectly fits our Chemical Manufacturing production line requirements. (Delivery took slightly longer than expected, but technical support was excellent.)"
Technical Specifications Verified
T Technical Director from United States Jan 02, 2026
★★★★★
"Found 52+ suppliers for Agitator/Mixer on CNFX, but this spec remains the most cost-effective."
Technical Specifications Verified
Verification Protocol

“Feedback is collected from verified sourcing managers during RFQ (Request for Quote) and factory evaluation processes on CNFX. These reports represent historical performance data and technical audit summaries from our B2B manufacturing network.”

15 sourcing managers are analyzing this specification now. Last inquiry for Agitator/Mixer from Germany (50m ago).

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Frequently Asked Questions

What materials are best for agitators handling corrosive chemicals?

For corrosive media, 316L stainless steel offers excellent resistance, while specialty alloys like Hastelloy or titanium provide superior protection against highly aggressive chemicals in demanding applications.

How do I choose between mechanical and packing seals for my mixer?

Mechanical seals provide superior leak prevention for hazardous or volatile chemicals, while packing seals offer cost-effective solutions for non-hazardous applications with proper maintenance. Consider chemical compatibility, pressure, and maintenance requirements.

What factors determine the appropriate impeller type for chemical mixing?

Impeller selection depends on viscosity, mixing objective (blending, suspension, dispersion), tank geometry, and process requirements. Axial flow impellers work well for blending, while radial flow impellers excel at shear-sensitive applications.

Can I contact factories directly on CNFX?

CNFX is an open directory, not a transaction platform. Each factory profile provides direct contact information and production details to help you initiate direct inquiries with Chinese suppliers.

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