Reactor Module for Continuous Flow Chemical Reactor Systems

Product Specifications

Technical details and manufacturing context for Reactor Module

Definition

The Reactor Module is a critical component of a Continuous Flow Chemical Reactor System, serving as the primary vessel where chemical reactions occur under precisely controlled parameters such as temperature, pressure, and residence time. It facilitates continuous processing of reactants to produce desired chemical products efficiently and safely. The module is available in materials including Stainless Steel 316L, Hastelloy, and Glass-Lined Steel, each selected based on chemical compatibility and process requirements. Key parameters include a reactor volume of 5–100 L, operating pressure of 1.0–1.6 MPa, operating temperature of -40–85 °C, flow rate of 0.5–10 m³/h, heat transfer coefficient of 200–800 W/m²·K, stirring speed of 50–500 rpm, material of construction 316L (ASTM A240), surface finish of 0.4–0.8 μm Ra (ISO 4287), electrical power of 2.2–7.5 kW, voltage of 380–480 V AC (IEC 60038), ingress protection of IP54–IP65 (IEC 60529), weight of 500–2000 kg, and dimensions ranging from 1200×800×1500 mm to 2000×1200×2000 mm. These values are directory reference ranges and must be confirmed for the specific model and application. The module is designed for continuous operation, with reactants fed in and products removed continuously. It is essential to verify all model-specific values and standards with the legal manufacturer or supplier before procurement or installation.

Working Principle

Reactants are continuously fed into the module, where they undergo chemical transformation under controlled conditions such as temperature, pressure, and catalysis. The design ensures optimal mixing, heat transfer, and reaction kinetics for consistent output in a flow-through configuration. The module's internal geometry and agitation system promote uniform distribution of reactants and efficient heat exchange, allowing precise control over reaction parameters. The continuous flow nature enables steady-state operation, improving efficiency and safety compared to batch processes. The operating principle relies on maintaining the specified conditions within the module to achieve the desired conversion and selectivity.

Common Materials

Stainless Steel 316L, Hastelloy, Glass-Lined Steel

Technical Parameters

Parameter	Typical range	Notes & selection driver
Reactor Volume	5–100 L	Select based on desired production throughput
Operating Temperature	-40–85 °C	Exceeding limits may degrade seals
Flow Rate	0.5–10 m³/h	Adjust for residence time
Heat Transfer Coefficient	200–800 W/m²·K	Depends on agitation and jacket design
Stirring Speed	50–500 rpm	Critical for mixing and heat transfer
Material of Construction	316L	Corrosion-resistant stainless steelASTM A240
Surface Finish	0.4–0.8 μm Ra	Smoother finish for hygienic applicationsISO 4287
Electrical Power	2.2–7.5 kW	For agitator motor
Voltage	380–480 V AC	Three-phase, 50/60 HzIEC 60038
Ingress Protection	IP54–IP65	Protects against dust and water jetsIEC 60529
Weight	500–2000 kg	Depends on volume and material
Dimensions (L×W×H)	1200×800×1500–2000×1200×2000 mm	Check for installation space

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Reaction Vessel
Primary container where the chemical reaction takes place
Heating/Cooling Jacket
Controls temperature of the reaction vessel through heat exchange
Inlet/Outlet Ports Part
Connections for continuous feed of reactants and removal of products
Agitation System
Ensures proper mixing of reactants within the vessel

Manufacturers of Reactor Module

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Frequently Asked Questions

What materials are available for the Reactor Module?

The Reactor Module is available in Stainless Steel 316L, Hastelloy, and Glass-Lined Steel. The choice depends on chemical compatibility and process requirements. Verify the appropriate material for your specific application with the manufacturer.

What is the operating pressure range?

The operating pressure range is 1.0–1.6 MPa. Always confirm the exact pressure rating for your model.

Can the Reactor Module handle corrosive chemicals?

Yes, depending on the material of construction. Hastelloy and Glass-Lined Steel offer enhanced corrosion resistance. However, the suitability must be verified based on the specific chemicals and conditions.

What are the electrical requirements?

The electrical power is 2.2–7.5 kW, and the voltage is 380–480 V AC (three-phase, 50/60 Hz) per IEC 60038. The ingress protection is IP54–IP65 per IEC 60529. Confirm these with the manufacturer for your installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 50 bar (g)
flow rate:	0.1 to 100 L/min
temperature:	-20°C to 300°C
slurry concentration:	Up to 40% solids by weight

Reactor Module

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