Editorial Technical Reference

Reheating Furnace

This page explains how Reheating Furnace is classified within Basic Metal Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Industrial furnace that reheats steel slabs to optimal rolling temperatures before hot strip rolling.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Reheating Furnace

Definition
The Reheating Furnace is a critical component within the Integrated Hot Strip Rolling and Finishing System. Its primary function is to uniformly reheat cold or semi-finished steel slabs to precise temperatures, typically in the range of 1100–1300°C, as required for subsequent hot rolling operations. This heating process ensures proper metallurgical properties and surface quality of the final strip. The furnace operates by combusting fuels such as natural gas or oil, or by electric heating, to transfer thermal energy to the slabs through radiation, convection, and conduction. Precise temperature control zones and atmosphere management are employed to prevent oxidation and scale formation. The furnace is designed to handle slabs with thicknesses from 150 to 300 mm, widths from 600 to 2200 mm, and lengths from 4000 to 12000 mm, depending on the specific mill configuration. Typical furnace dimensions include lengths of 20–60 m, widths of 6–15 m, and heights of 3–6 m. Rated capacity ranges from 100 to 300 t/h, with discharge temperatures of 1150–1280°C and temperature uniformity of ±10 to ±20°C across the slab. Heating rates vary from 5 to 15°C/min, and thermal efficiency is typically 60–75% with recuperative burners. Fuel consumption is 1.2–1.8 GJ per ton of steel. The furnace requires electrical power of 500–2000 kW for fans, drives, and controls. Materials used include refractory lining, steel casing, ceramic fiber insulation, and heat-resistant alloy components. For any specific application, it is essential to verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The reheating furnace transfers thermal energy to steel slabs primarily through radiation, convection, and conduction. Fuel combustion (natural gas or oil) or electric heating generates heat, which is distributed within the furnace. Slabs are moved through the furnace using walking beam or pusher mechanisms, allowing for controlled heating. Temperature control zones maintain precise thermal profiles, while atmosphere management minimizes oxidation and scale formation. The heating rate and uniformity are critical to achieving the desired metallurgical properties.
Common Materials
Refractory lining, Steel casing, Ceramic fiber insulation, Heat-resistant alloy components
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Capacity100–300 t/hTypical for hot strip mills
Discharge Temperature1150–1280 °CRequired for rolling
Temperature Uniformity±10–±20 °CAcross slab length and width
Heating Rate5–15 °C/minDepends on slab thickness and grade
Thermal Efficiency60–75 %Higher with recuperative burners
Fuel Consumption1.2–1.8 GJ/tPer ton of steel
Slab Thickness150–300 mmStandard range
Slab Width600–2200 mmTypical for hot strip mills
Slab Length4000–12000 mmDepending on furnace design
Furnace Length20–60 mWalking beam or pusher type
Furnace Width6–15 mInternal width
Furnace Height3–6 mInternal height
Electrical Power500–2000 kWFor fans, drives, and controls

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Burners
    Provide controlled combustion of fuel to generate heat
    Material: Heat-resistant alloy steel
  • Refractory Lining Part
    Insulate furnace structure and withstand high temperatures
    Material: Firebrick, ceramic fiber
  • Charging/Discharging System
    Mechanism to load and unload steel slabs
    Material: Steel, heat-resistant alloys
  • Temperature Control System
    Monitor and regulate furnace temperature zones
    Material: Electronic components, sensors
  • Waste Heat Recovery System
    Capture and reuse exhaust heat for energy efficiency
    Material: Steel, heat exchangers
  • Walking Beam Mechanism
    Steps the slabs through the furnace zones so each one gets its full soak time.
  • Atmosphere Control
    Holds the furnace atmosphere so the slab surface does not over-oxidize and form scale.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
capacity: 50 to 500 tons per hour (slab throughput)
pressure: Atmospheric to 1.5 bar (combustion system dependent)
temperature: 800°C to 1300°C (typical steel reheating range)
heating rate: 50°C to 150°C per hour (slab dependent)
Media Compatibility
✓ Carbon steel slabs ✓ Alloy steel slabs ✓ Stainless steel slabs
Unsuitable: Aluminum or non-ferrous metals (lower melting points, different oxidation characteristics)
Sizing Data Required
  • Slab dimensions (thickness, width, length)
  • Required production rate (tons/hour)
  • Initial slab temperature (cold charge vs. hot charge)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Refractory Lining Degradation
Cause: Thermal cycling and chemical attack from furnace atmosphere lead to cracking, spalling, and erosion of refractory materials, compromising insulation and structural integrity.
Burner Nozzle Clogging/Corrosion
Cause: Accumulation of combustion byproducts, scale, or fuel impurities obstructs fuel-air flow, causing inefficient combustion, flame instability, and potential overheating of burner components.
Maintenance Indicators
  • Excessive flame impingement on furnace walls or stock, visible as localized overheating or discoloration.
  • Abnormal combustion noises (e.g., popping, rumbling) or irregular flame patterns indicating poor fuel-air mixture or burner malfunction.
Engineering Tips
  • Implement a regular thermal imaging inspection schedule to monitor refractory hot spots and burner performance, enabling proactive repairs before failures escalate.
  • Optimize combustion control systems with precise air-fuel ratio adjustments and install high-efficiency filters in fuel lines to minimize nozzle fouling and corrosion.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 13579-1:2013 (Industrial furnaces and associated processing equipment - Safety) ANSI Z21.83-2017/CSA 6.29-2017 (Gas-Fired, Heat Processing Appliances)

Quoted from the published standard.

Manufacturing Precision
  • Furnace shell flatness: +/- 5 mm per meter
  • Burner alignment: +/- 2 degrees from design axis
Quality Inspection
  • Thermal imaging test for temperature uniformity
  • Pressure decay test for furnace atmosphere integrity

Manufacturers of Reheating Furnace

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

China Firebrick
Henan, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Wanhao Refractory
Beijing, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is the typical capacity range of a reheating furnace?

The rated capacity typically ranges from 100 to 300 tons per hour, depending on the furnace design and mill requirements.

What discharge temperatures are required for hot rolling?

Discharge temperatures typically range from 1150°C to 1280°C, ensuring proper metallurgical properties for rolling.

How is temperature uniformity maintained?

Temperature uniformity is maintained within ±10 to ±20°C across the slab length and width using multiple control zones and precise atmosphere management.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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