MR damper units · valveless dampers whose MR fluid stiffens in a coil's magnetic field, from seat and suspension dampers to 200 kN structural units
A magnetorheological (MR) damper is a damper filled with a fluid of micron-sized iron particles in oil; a coil in the piston sets up a magnetic field across the fluid gap, the fluid's yield stress rises with the field, and the damping force follows the coil current with no moving valve. Ask three things first: what force the damper gives at zero and at full current and at which velocity, what current, voltage and coil resistance the driver must supply, and what temperature range the fluid and seals are rated for.
Magnetorheological damper units: the cylinder, piston with coil, MR fluid, accumulator and electrical connection, for vehicle seat and suspension use and for structural and cable vibration control, including permanent-magnet adjustable types. Electronically controlled shock absorbers with solenoid valves, and complete semi-active suspension systems with controllers and sensors, are covered on the Automotive active suspension damping system page. MR fluid sold alone and MR brakes and clutches are outside this page.
01
A university laboratory page reproducing LORD's data for the RD-8041-1 long-stroke damper gives a damper force above 2,447 N (550 lbf) at 5 cm/s and 1 A, and below 667 N (150 lbf) at 20 cm/s and 0 A, with a 74 mm stroke, 248 mm extended length and 8,896 N maximum tensile strength. [1]
The same page lists a large LORD MR damper rated at 200 kN (45 kip) with a 584 mm stroke and 1.47 m extended length. [1] Civil Engineering Journal's 2018 review tabulates a 20-ton MR damper with a 58 cm stroke, 20.32 cm bore, nominal maximum force of 200,000 N, a maximum-to-minimum force ratio of 10.1 at 10 cm/s, a 2 mm gap and maximum input power below 50 W. [2]
Editorial calculation: with a force ratio of 10.1 and 200,000 N maximum, the force at zero field at 10 cm/s is about 200,000 / 10.1 ≈ 19,800 N; that off-state force stays in the structure or vehicle even when the controller asks for minimum damping. [2]
Give the supplier the required force at zero and full current with the test velocities, stroke and extended length, end fittings, mounting orientation, maximum tensile and compressive load, driver supply voltage and current, temperature range, response time needed and expected cycle count.
02
The RD-8041-1 data list a maximum input current of 1 A continuous for 30 seconds and 2 A intermittent, an input voltage of 12 V DC, and coil resistance of 5 Ω at ambient temperature rising to 7 Ω at the 71 °C (160 °F) maximum operating temperature. [1]
Editorial calculation: at 1 A the coil dissipates I²R = 1² × 5 = 5 W at ambient and 7 W hot, and needs 5–7 V; at 2 A intermittent it needs 10–14 V and dissipates 20–28 W, which exceeds the 12 V supply when hot, so a driver that regulates current is needed to hold force as resistance rises. [1]
The laboratory page lists LORD's Wonder Box current controller with closed-loop current control, 30 kHz pulse-width modulation and 2 A maximum output. For the 200 kN damper it gives 4.8 Ω coil resistance and about 5 H inductance, while the journal's table for its 20-ton damper gives three coils of 1,050 turns, 3 × 1.3 Ω and 6.6 H; the two documents may describe different builds, so ask the supplier for the coil data of the exact unit. [1] [2]
03
Civil Engineering Journal's review describes MR fluid as magnetic iron particles in a carrier oil with surfactants; carbonyl iron of 0.1–100 µm diameter is used for its 2.1 T saturation. Its table of typical MR fluid features lists maximum yield stress of 50–100 kPa, a power supply of 2–24 V at 1–2 A, operational field up to 248 kA/m and operating temperature from –40 °C to +148 °C. [2]
The review states that response time varies from 10 to 20 ms depending on magnetic circuit design, while its feature table gives a response time of a few milliseconds; ask which figure the supplier measured and whether it is fluid or complete-damper response. [2]
OVM describes its permanent-magnet adjustable MR damper, which uses MR fluid for damping force and permanent magnets for regulation, as stable and reliable from –45 °C to 150 °C and suited to high-frequency, small-displacement vibration such as bridge cables. [3]
04
Data come from the cited sources for the named units.
| Type | Field source | Published data |
|---|---|---|
| Compact suspension damper (RD-8041-1) | Coil, 1–2 A | 74 mm stroke; >2,447 N at 5 cm/s, 1 A. [1] |
| Large structural damper | Coil, three sections | 200 kN; 58 cm stroke; force ratio 10.1. [2] [1] |
| Permanent-magnet adjustable damper | Permanent magnets | –45 °C to 150 °C; cable vibration. [3] |
05
| Part | Role | Fix in the order |
|---|---|---|
| Piston and coil | Sets the field across the fluid gap. [2] | Turns, resistance, inductance. |
| MR fluid | Iron particles in oil; yield stress rises with field. [2] | Fluid grade and volume. |
| Accumulator or gas charge | Takes up rod volume change. [2] | Type and pressure. |
| Cylinder and rod | Carry load and seal the fluid. [1] | Stroke, tensile limit, seals. |
| Current driver | Holds coil current as resistance changes. [1] | Output current, PWM, supply. |
06
Ask for damping force at zero and full current at a stated velocity, and the coil resistance the current driver must suit.
| Field | What it means and published values | Ask the supplier for |
|---|---|---|
| Damping force range (N) | RD-8041-1: <667 N at 0 A, 20 cm/s; >2,447 N at 1 A, 5 cm/s. Large unit 200 kN. [1] [2] | Force–velocity curves at 0 A and at full current. |
| Stroke length (mm) | 74 mm (RD-8041-1); 584 mm (200 kN). [1] | Stroke and extended length. |
| Bore diameter (mm) | 20.32 cm on the 20-ton unit. [2] | Bore and rod diameter. |
| Response time (ms) | 10–20 ms by magnetic circuit; also given as a few ms. [2] | Measured step response of the damper. |
| Operating temperature (°C) | Up to 71 °C (RD-8041-1); fluid –40 to +148 °C; OVM –45 to 150 °C. [1] [2] [3] | Rated range for fluid and seals. |
| Input current (A) | 1 A continuous (30 s), 2 A intermittent. [1] | Continuous and peak current. |
| Input voltage (V DC) | 12 V DC. [1] | Supply voltage. |
| Coil resistance (Ω) | 5 Ω ambient, 7 Ω hot; 4.8 Ω or 3 × 1.3 Ω on large units. [1] [2] | Resistance and inductance. |
| IP rating | Protection of coil connection. | IP code. |
| Weight (kg) | Mounting and unsprung mass. | Weight. |
| Body material | Cylinder and rod material. | Materials and coating. |
| Fluid volume (L) | Active fluid volume about 90 cm³ on the 20-ton unit. [2] | Total and active fluid volume. |
07
Paste it into your enquiry below or into an email to a maker, then replace every bracket.
Application: [vehicle seat; suspension; structure; cable] Force: [at 0 A; at full current; test velocities] Geometry: [stroke; extended length; ends] Loads: [max tension; compression] Electrical: [supply voltage; driver current; connector] Environment: [temperature range; IP] Life: [cycles; service interval]
The listed unit is a permanent-magnet adjustable magnetorheological damper for bridge-cable vibration control, sold beside viscous fluid and eddy-current tuned mass dampers.
Lists a permanent-magnet adjustable magnetorheological damper for bridge-cable vibration control, alongside viscous fluid and eddy-current tuned mass dampers.
Product scope checked 2026-10-12
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LORD's RD-8041-1 data list 1 A continuous for 30 seconds and 2 A intermittent at 12 V DC, with 5 Ω coil resistance at ambient and 7 Ω at 71 °C. [1]
Civil Engineering Journal's review lists maximum yield stress of 50–100 kPa for MR fluid, at fields up to 248 kA/m. [2]
OVM lists a permanent-magnet adjustable MR damper that uses permanent magnets for regulation, rated from –45 °C to 150 °C for bridge-cable vibration. [3]
Sources checked 2026-10-12. The University of Alabama laboratory page reproduces LORD's specifications for dampers it uses; the Civil Engineering Journal paper is a review; OVM is a damper maker describing its own product.
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