Editorial Technical Reference

Servo Valve

This page explains how Servo Valve is classified within Basic Metal Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A precision electro-hydraulic control valve that regulates fluid flow in response to an electrical input signal.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Servo Valve

Definition
This servo valve is a component used in basic metal manufacturing, specifically within a heavy-duty rolling mill hydraulic screwdown system. Its function is to precisely control the position, speed, and force of hydraulic actuators by translating low-power electrical signals from the mill's control system into high-power hydraulic fluid flow. This enables accurate and rapid adjustments of the roll gap during metal forming operations. The valve operates using a torque motor or solenoid to position a spool or flapper based on an input current, opening or closing precise orifices to direct high-pressure fluid to one side of an actuator cylinder while allowing return flow from the other, thereby controlling actuator motion proportionally to the input signal. Materials on file include alloy steel and stainless steel. Key parameters include a flow capacity of 4–60 L/min at a rated pressure drop of 7 MPa per land (ISO 10770-1), an operating pressure range of 1.0–31.5 MPa (ISO 10770-1), a supply voltage of 24 V DC ±10% (optional ±15%), a control signal of 4–20 mA (or ±10 V DC), hysteresis ≤0.5% of rated current (ISO 10770-1), linearity ≤1.0% of rated flow (ISO 10770-1), step response time of 5–15 ms for 0–100% stroke, temperature range of -20–85°C, ingress protection IP65 (IEC 60529), body material 304 SS (optional 316L, ASTM A276), and weight 2.5–4.0 kg depending on size. These values are directory reference ranges and must be confirmed for the actual model and application. Standards listed are for procurement and verification reference only, not proof of certification or compliance. Always verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The servo valve uses a torque motor or solenoid to position a spool or flapper based on an input current. This movement opens or closes precise orifices, directing high-pressure hydraulic fluid to one side of an actuator cylinder and allowing return flow from the other, thereby controlling the actuator's motion proportionally to the input signal. The valve's internal feedback mechanism ensures accurate positioning, and the response time is typically 5–15 ms for full stroke. The valve operates within a pressure range of 1.0–31.5 MPa and requires a supply voltage of 24 V DC. The control signal can be 4–20 mA or ±10 V DC, and the valve exhibits low hysteresis and linearity errors, ensuring precise control in rolling mill applications.
Common Materials
Alloy Steel, Stainless Steel
Technical Parameters
ParameterTypical rangeNotes & selection driver
Flow Capacity4–60 L/minAt rated pressure drop 7 MPa per landISO 10770-1
Operating Pressure1.0–31.5 MPaBelow 1.0 MPa seat load insufficientISO 10770-1
Supply Voltage24 ±10% V DCOptional ±15% available
Control Signal4–20 mAOr ±10 V DC
Hysteresis≤0.5 %Of rated currentISO 10770-1
Linearity≤1.0 %Of rated flowISO 10770-1
Step Response Time5–15 ms0–100% stroke
Temperature Range-20–85 °CFluid temperature
Ingress ProtectionIP65With mating connectorIEC 60529
Body Material304 SSOptional 316LASTM A276
Weight2.5–4.0 kgDepends on size

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Torque Motor
    Converts the electrical input signal into a mechanical torque to initiate spool movement.
    Material: Electrical Steel, Copper
  • Spool Part
    The sliding cylindrical part that precisely meters hydraulic fluid flow by opening and closing ports in the valve body.
    Material: Hardened Alloy Steel
  • Valve Body
    Houses the internal components and provides the fluid flow passages and mounting interface.
    Material: Steel or Ductile Iron
  • Feedback Device (e.g., LVDT)
    Measures the actual spool position and provides a feedback signal to the controller for closed-loop operation.
    Material: Various (Electrical Components, Steel)

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 350 bar (5000 psi)
flow rate: 0.5 to 200 L/min
temperature: -40°C to +120°C
slurry concentration: Not suitable for slurries; maximum particle size < 5 μm for clean fluids
Media Compatibility
✓ Hydraulic oil (ISO VG 32-68) ✓ Water-glycol fluids ✓ Phosphate ester fluids
Unsuitable: Corrosive or abrasive media (e.g., seawater, high-concentration acids)
Sizing Data Required
  • Required flow rate (L/min)
  • System pressure (bar)
  • Response time/bandwidth (Hz)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Spool sticking or binding
Cause: Contamination from particulates in hydraulic fluid, leading to abrasive wear and accumulation in tight clearances, or varnish formation from fluid degradation.
Coil failure or electrical malfunction
Cause: Overheating due to excessive current, moisture ingress causing short circuits or corrosion, or insulation breakdown from voltage spikes or thermal cycling.
Maintenance Indicators
  • Erratic or sluggish actuator movement, including hunting, oscillations, or failure to hold position, indicating spool or feedback issues.
  • Unusual audible noise such as buzzing, humming from the coil, or hissing from internal leakage, often accompanied by increased fluid temperature.
Engineering Tips
  • Implement strict fluid cleanliness protocols: use high-efficiency filters (e.g., ISO 4406 16/14/11 or better), monitor particle counts regularly, and ensure proper sealing of reservoirs to prevent ingress.
  • Maintain optimal operating conditions: control fluid temperature within manufacturer specs (typically 40-60°C), verify electrical supply stability (voltage/current), and perform periodic stroke tests to detect early wear or drift.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 4401: Hydraulic fluid power - Four-port directional control valves - Mounting surfaces ANSI/B93.5: Hydraulic fluid power - Valves - Test methods DIN 24342: Hydraulic fluid power - Servo-valves - Mounting surfaces

Quoted from the published standard.

Manufacturing Precision
  • Spool clearance: +/-0.005mm
  • Port flatness: 0.01mm per 25mm
Quality Inspection
  • Flow vs. current hysteresis test
  • Null shift pressure test

Manufacturers of Servo Valve

Manufacturer profiles associated with Servo Valve.

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Frequently Asked Questions

What is the function of this servo valve in a rolling mill?

It precisely controls the position, speed, and force of hydraulic actuators in the screwdown system, enabling accurate roll gap adjustments during metal forming.

What are the typical operating pressure and flow capacity?

The operating pressure range is 1.0–31.5 MPa, and flow capacity is 4–60 L/min at a rated pressure drop of 7 MPa per land, per ISO 10770-1. Confirm for your specific model.

What control signals does the valve accept?

It accepts a 4–20 mA current signal or ±10 V DC voltage signal, with a supply voltage of 24 V DC ±10% (optional ±15%).

What standards apply to this valve?

Relevant standards include ISO 10770-1 for performance, IEC 60529 for ingress protection, and ASTM A276 for body material. These are references for verification, not certification.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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