Editorial Technical Reference

Blowing-Filling-Capping Combiblock

This page explains how Blowing-Filling-Capping Combiblock is classified within Beverage Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Integrated beverage packaging system that blow-molds PET bottles, fills, and caps them in one enclosed machine without intermediate conveying.

Product Specifications

Technical details and manufacturing context for Blowing-Filling-Capping Combiblock

Definition
The Blowing-Filling-Capping Combiblock is a beverage packaging system that integrates stretch blow molding, filling, and capping into a single machine frame. Bottles are transferred directly from the blowing wheel to the filling carousel and then to the capping turret using synchronized starwheels, eliminating the need for air conveyors, accumulation tables, or rinsing stations. This design reduces the machine footprint by approximately one third and minimizes contamination risks by avoiding empty-bottle handling. The entire line operates at a single controlled speed, typically ranging from 12,000 to 24,000 bottles per hour depending on bottle size and filling volume. The system is suitable for water, carbonated soft drinks, juice, and dairy products, including aseptic configurations. Key components include stainless steel 304/316L product-contact parts, aluminum bottle molds, food-grade elastomer seals, HEPA-filtered enclosure panels, and servo drive systems with PLC/HMI controls. The machine is available in various configurations with a bottle volume range of 200 to 2000 mL, filling accuracy of ±0.5% relative to nominal volume, and adjustable capping torque from 1.5 to 3.0 N·m. Power consumption is 45 to 90 kW, and electrical supply is 380 V AC ±10% (IEC 60038). Compressed air consumption is 1.5 to 3.0 m³/min at 0.6 to 0.8 MPa. Noise level at operator position is ≤80 dB(A) (ISO 11201). Machine weight ranges from 15,000 to 30,000 kg, with approximate footprint of 8×3×3.5 m (L×W×H). Operating temperature is 10 to 40 °C, relative humidity ≤85% non-condensing, and ingress protection is IP54 to IP65 (IEC 60529). The machine complies with CE Machinery Directive 2006/42/EC, EHEDG hygienic design guidelines, and GB 16798. However, the integrated design creates single-vendor dependence and coupled availability: if one module stops, the entire block stops. All values are reference ranges and must be verified with the legal manufacturer for specific models and applications.
Working Principle
Preforms are heated and blown on the integrated blower. Transfer starwheels grip bottles by the neck ring and hand them directly to the filling carousel, where flow-metered or weight-based valves dose the product. A capping turret then applies and torques closures. All operations are servo-synchronized under a single control system within an enclosed cabin with filtered air. The system operates as a single unit, with no intermediate conveying or buffering.
Common Materials
stainless steel 304/316L product-contact parts, aluminum bottle molds, food-grade elastomer seals, HEPA-filtered enclosure panels, servo drive and PLC/HMI systems
Technical Parameters
ParameterTypical rangeNotes & selection driver
Production Capacity12000–24000 bphDepends on bottle size and filling volume
Bottle Volume Range200–2000 mLStandard range; custom sizes available
Filling Accuracy±0.5 %Relative to nominal volume
Capping Torque1.5–3.0 N·mAdjustable per cap type
Power Consumption45–90 kWDepends on configuration and heating
Electrical Supply380 ±10% V ACThree-phase, 50/60 HzIEC 60038
Compressed Air Consumption1.5–3.0 m³/minAt 0.6–0.8 MPa
Noise Level≤80 dB(A)At operator positionISO 11201
Machine Weight15000–30000 kgDepends on configuration
Footprint (L×W×H)8×3×3.5 mApproximate; varies with model
Operating Temperature10–40 °CFor ambient environment
Relative Humidity≤85 %Non-condensing
Ingress ProtectionIP54–IP65Electrical cabinets IP65IEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Blower
    Heats and blows the preforms into bottles inside the block.
  • Transfer Starwheels
    Grip the bottles by the neck ring and hand them to the filler.
  • Filling Carousel
    Carries the bottles through the dosing stations.
  • Filling Valves
    Flow-metered or weight-based valves that dose the product.
  • Capping Turret
    Applies and torques the closures onto the filled bottles.
  • Control System
    Servo-synchronises all three operations as one machine.
  • Cabin
    Enclosure with filtered air that houses the whole block.

Application & selection

Application Fit & Sizing Matrix

Operational Limits
products: still water, CSD, juice, tea, dairy, aseptic options
speed range: 10,000-80,000 bottles/h
bottle volume: 0.2-2.5 L typical
hygiene execution: standard, ultra-clean, or aseptic cabin
filling technology: electromagnetic flowmeter, weigh cell, counter-pressure

Risk, maintenance & compliance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Block-wide stoppage from single-module faults
Cause: Coupled architecture without buffers means a capper jam or blower lamp failure halts blowing and filling immediately, concentrating downtime.
Neck-ring transfer damage
Cause: Worn starwheel grippers or misaligned transfer curves scuff neck rings, causing capping leaks and downstream rejects that are hard to trace.
Maintenance Indicators
Engineering Tips

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Blowing-Filling-Capping Combiblock

3 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Zhangjiagang King Machine Tech Co., Ltd.
Zhangjiagang, Jiangsu, CN
200 employees in total staff
Stated by the company · profile compiled by CNFX from public sources
Jiangsu Newamstar Packaging Machinery Co., Ltd.
Zhangjiagang, Jiangsu, CN
Stated by the company · profile compiled by CNFX from public sources
Zhangjiagang King Machine
Zhangjiagang, Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Blowing filling capping combiblock machine”
View source page ↗ king-machine.com · checked 2026-08-26

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What is the production capacity of the combiblock?

The production capacity is typically 12,000 to 24,000 bottles per hour, depending on bottle size and filling volume. This is a reference range; the actual capacity for a specific model must be confirmed with the manufacturer.

What bottle volumes can the system handle?

The system can handle bottle volumes from 200 mL to 2000 mL. Custom sizes may be available, but this must be verified with the manufacturer.

What are the electrical and utility requirements?

The electrical supply is 380 V AC ±10%, three-phase, 50/60 Hz (IEC 60038). Compressed air consumption is 1.5 to 3.0 m³/min at 0.6 to 0.8 MPa. Power consumption ranges from 45 to 90 kW. These values are reference ranges and must be confirmed for the specific configuration.

What standards does the machine comply with?

The machine is designed to comply with CE Machinery Directive 2006/42/EC, EHEDG hygienic design guidelines, and GB 16798. However, compliance must be verified with the manufacturer for the specific model and installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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