Automated Beverage Container Sterilization System
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This page explains how Chemical Dosing System is classified within Beverage Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.
A precision-controlled system that accurately meters and injects sterilizing chemicals into beverage containers during the sterilization process.
Technical details and manufacturing context for Chemical Dosing System
| Parameter | Typical range | Notes & selection driver |
|---|---|---|
| Chemical Concentration Range | 0.5–5.0 % | 0.5–5.0 — Typical sterilant concentration for beverage container sterilization; adjustable via PLC. Typical sterilant concentration for beverage container sterilization; adjustable via PLC. |
| Dosing AccuracyRequired | ±0.5 % of set point | ±0.5 — Maintained across flow range and viscosity changes. Maintained across flow range and viscosity changes. |
| Maximum Flow RateRequired | 50–500 L/h | Maximum chemical delivery capacity Depends on line speed and container size; higher rates for larger production lines. |
| Operating PressureRequired | 2–6 bar | 2–6 — At pump discharge; higher pressure may require reinforced tubing and fittings. At pump discharge; higher pressure may require reinforced tubing and fittings. |
| Pump Type | Diaphragm or peristaltic | Diaphragm or peristaltic — Positive displacement pumps; peristaltic for low shear, diaphragm for higher pressure. Positive displacement pumps; peristaltic for low shear, diaphragm for higher pressure. |
| Materials of Construction | 316L stainless steel, PTFE, silicone, chemical-resistant plastics | 316L stainless steel, PTFE, silicone, chemical-resistant plastics — Wetted parts must be compatible with sterilant (e.g., peracetic acid, hydrogen peroxide). Wetted parts must be compatible with sterilant (e.g., peracetic acid, hydrogen peroxide). |
| Operating Temperature Range | 10–40 °C | 10–40 — Ambient and fluid temperature; outside range may affect viscosity and dosing accuracy. Ambient and fluid temperature; outside range may affect viscosity and dosing accuracy. |
| Power Supply | 230/400 V, 50/60 Hz, 3-phase | 230/400 V, 50/60 Hz, 3-phase — Typical industrial supply; specify voltage and frequency for site. Typical industrial supply; specify voltage and frequency for site.IEC 60038 |
| Control Interface | PLC with HMI, 4–20 mA, Modbus RTU/TCP | PLC with HMI, 4–20 mA, Modbus RTU/TCP — For integration with existing line control systems. For integration with existing line control systems.IEC 61131-3 |
| Connection Size | DN15–DN50 | DN15–DN50 — Inlet/outlet connections; depends on flow rate and pipe size. Inlet/outlet connections; depends on flow rate and pipe size.ISO 7005 |
| Duty Cycle | Continuous | Continuous — Designed for 24/7 operation in beverage plants. Designed for 24/7 operation in beverage plants. |
| Service Life | 10–15 years | 10–15 — With proper maintenance; wear parts (e.g., pump tubes, diaphragms) may need replacement. With proper maintenance; wear parts (e.g., pump tubes, diaphragms) may need replacement. |
| Ambient temperature | 10–40 °C | 10–40 °C — Outside this window: Below 10 °C may cause chemical crystallization; above 40 °C may degrade chemicals and affect pump seals. Outside this window: Below 10 °C may cause chemical crystallization; above 40 °C may degrade chemicals and affect pump seals. |
| Fluid viscosity | 1–100 cP | 1–100 cP — Outside this window: Higher viscosity reduces flow rate and accuracy; may require larger pump or heating. Outside this window: Higher viscosity reduces flow rate and accuracy; may require larger pump or heating. |
| Supply voltage | ±10% of nominal | ±10% of nominal — Outside this window: Voltage fluctuations can cause pump speed variation, affecting dosing accuracy. Outside this window: Voltage fluctuations can cause pump speed variation, affecting dosing accuracy. |
| Back pressure | 0.5–6 bar | 0.5–6 bar — Outside this window: Excessive back pressure may cause pump overload or leakage; low pressure may cause siphoning. Outside this window: Excessive back pressure may cause pump overload or leakage; low pressure may cause siphoning. |
Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.
Commonly used trade names and technical identifiers for Chemical Dosing System.
This component is essential for the following industrial systems and equipment:
Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.
Quoted from the published standard.
2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.
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The system is designed for liquid sterilizing agents such as hydrogen peroxide, peracetic acid, or chlorine-based solutions. Wetted parts are made of 316L stainless steel, PTFE, silicone, and chemical-resistant plastics to ensure compatibility. Always verify chemical compatibility with the manufacturer for your specific sterilant.
Dosing accuracy is maintained through PLC-controlled positive displacement pumps and feedback loops from flow meters and sensors. The system adjusts pump speed in real time to keep concentration within ±0.5% of the set point, even with changes in flow rate or viscosity.
The operating temperature range is 10–40 °C, and the operating pressure is 2–6 bar. Outside these ranges, chemical viscosity may change, affecting dosing accuracy, or pump seals may degrade. Ensure the system is operated within these limits and consult the manufacturer for extreme conditions.
Referenced standards include ISO 9001 for quality management, IEC 61131-3 for PLC programming, IEC 60038 for voltage, ISO 7005 for flanges, and FDA 21 CFR 177 and EU 1935/2004 for food contact materials. These are procurement references; verify actual compliance with the supplier.
Editorial classification, named public sources where available, and source-reviewed manufacturer records.
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