Editorial Technical Reference

Flow Control Valve

This page explains how Flow Control Valve is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A valve that regulates the flow rate of coating material in a precision coating applicator system.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Flow Control Valve

Definition
This flow control valve is a component used in precision coating applicator systems. Its primary function is to regulate the volumetric flow rate of liquid or viscous coating materials, such as paints, adhesives, or protective coatings, as they are delivered to the application head or nozzle. By precisely controlling the flow, the valve helps ensure consistent material delivery, which is critical for achieving uniform coating thickness, quality, and process repeatability.

The valve operates by varying the cross-sectional area of the flow passage. This is typically achieved through a movable element, such as a needle, ball, or gate, which is connected to an actuator. The actuator's position, controlled either manually or by an automated system (pneumatic, electric, or hydraulic), adjusts the orifice size, thereby modulating the flow resistance and the resulting flow rate under system pressure.

Key specifications for this valve include a nominal diameter range of DN15 to DN50 (ISO 6708), a flow coefficient (Cv) range of 0.1 to 40 (IEC 60534-2-3), and a flow accuracy of ±1.5% (ISO 10791-7). The operating pressure range is 1.0 to 1.6 MPa, with a maximum pressure of 2.5 MPa. The operating temperature range is -20 to 80°C (ISO 5211). The response time is ≤0.5 seconds (IEC 60534-4), and the control signal is 4-20 mA (IEC 60381-1). The supply voltage is 24 V DC ±10% (IEC 61131-2). The body material is stainless steel 316L (ASTM A276), and the seal material is PTFE (ASTM D4894). The weight ranges from 2.5 to 8.0 kg, and the ingress protection rating is IP65 (IEC 60529).

These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The valve is designed for use in coating systems where precise flow control is essential. It is not a standalone product but a component that integrates into a larger system. Proper selection and verification of parameters are necessary to ensure optimal performance and compatibility with the coating material and system pressure.
Working Principle
The flow control valve regulates flow by adjusting the cross-sectional area of the flow passage. A movable element, such as a needle or ball, is positioned by an actuator. The actuator can be manual or automated (pneumatic, electric, or hydraulic). By changing the orifice size, the valve modulates flow resistance, thereby controlling the flow rate of the coating material under system pressure. This allows precise adjustment of the volumetric flow to the application head, ensuring consistent coating thickness and quality.
Common Materials
Stainless Steel (e.g., 316L), PTFE (Seals), Ceramic (Wear Parts)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN15–DN50 mmSelect based on required flow rateISO 6708
Flow Coefficient0.1–40 CvDetermines flow capacity at given pressure dropIEC 60534-2-3
Flow Accuracy±1.5 %Critical for coating uniformityISO 10791-7
Max Pressure2.5 MPaExceeding may damage valve
Operating Temperature-20–80 °COutside range affects seal integrityISO 5211
Response Time≤0.5 sFast response for precise controlIEC 60534-4
Control Signal4–20 mAStandard analog signalIEC 60381-1
Supply Voltage24 ±10% V DCFor actuator and electronicsIEC 61131-2
Body Material316L SSCorrosion resistant for coatingsASTM A276
Seal MaterialPTFEChemical compatibilityASTM D4894
Weight2.5–8.0 kgVaries with size and actuator
Ingress ProtectionIP65Dust-tight and water-jet protectedIEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Valve Body
    Forms the main pressure-containing structure and flow path.
    Material: Stainless Steel
  • Control Element (e.g., Needle, Ball) Part
    The movable part that restricts or opens the flow passage to regulate flow rate.
    Material: Stainless Steel or Ceramic
  • Stem / Shaft Part
    Connects the actuator to the control element, transmitting the adjustment motion.
    Material: Stainless Steel
  • Seals & Packing Part
    Prevent leakage along the stem and between body parts.
    Material: PTFE, FKM (Viton), or EPDM
  • Actuator
    Provides the force and control to position the valve's control element.
    Material: Aluminum Alloy, Plastic (housing)

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 100 bar (max operating)
flow rate: 0.1 to 50 L/min
temperature: -20°C to +80°C
slurry concentration: Up to 40% solids by weight
Media Compatibility
✓ Water-based coatings ✓ Solvent-based paints ✓ UV-curable resins
Unsuitable: Abrasive slurries with particle size >100 microns
Sizing Data Required
  • Required flow rate (L/min)
  • System pressure drop (bar)
  • Coating material viscosity (cP)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Sticking or binding
Cause: Accumulation of process media deposits, corrosion products, or foreign particles on valve trim or sealing surfaces, often due to improper material selection, inadequate filtration, or infrequent cycling.
Internal leakage (failure to shut off)
Cause: Wear or erosion of the valve seat or disc from cavitation, high-velocity flow, or abrasive particles in the media, compounded by misalignment, thermal cycling, or excessive actuator force.
Maintenance Indicators
  • Erratic or unstable flow control (hunting) accompanied by unusual actuator noise (chattering or grinding)
  • Visible external leakage from the valve body or stem seal, or a persistent drop in downstream pressure when the valve is commanded closed
Engineering Tips
  • Implement routine stroking and partial-stroke testing to prevent sticking, verify shut-off capability, and distribute wear evenly across sealing surfaces.
  • Specify and install upstream strainers or filters sized for the valve's clearances, and ensure the valve's Cv rating and trim material (e.g., hardened alloys for abrasion, anti-cavitation trim) match the process media's properties and flow conditions.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 5208:2015 (Industrial valves - Pressure testing of valves) ANSI/FCI 70-2-2013 (Control Valve Seat Leakage) DIN EN 12516-1:2014 (Industrial valves - Shell design strength)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.02mm
  • Surface flatness: 0.1mm per 100mm
Quality Inspection
  • Hydrostatic pressure test
  • Flow coefficient (Cv) verification test

Manufacturers of Flow Control Valve

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

BCST Group
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Hydraflu Hydraulic Co.
Shanghai, CN
CE
Listed on the company's own website · profile compiled by CNFX from public sources
Jiangsu Guorui Hydraulic Machinery Co., Ltd.
Jiangsu, CN
Founded 1986340 plus staff120,000㎡
Listed on the company's own website · profile compiled by CNFX from public sources
Fescolo Pneumatic Co., Ltd.
Ningbo, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Fujian Zhenyuan Hydraulic Equipment Co., Ltd.
Fujian, CN
Listed on the company's own website · profile compiled by CNFX from public sources
HEBAI
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Hydrath Power
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Ningbo Twirl Motor Co.,Ltd
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Ningbo Zhenhai Finotek Machinery Co., Ltd.
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Pace Pneumatics
Ningbo, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Prius pneumatic Company
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Datian Valve Co., Ltd.
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
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Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What is the primary function of this flow control valve?

The primary function is to regulate the volumetric flow rate of liquid or viscous coating materials, such as paints, adhesives, or protective coatings, to the application head or nozzle in a precision coating applicator system. This ensures consistent material delivery for uniform coating thickness and quality.

What are the key specifications to consider when selecting this valve?

Key specifications include nominal diameter (DN15-DN50), flow coefficient (Cv 0.1-40), flow accuracy (±1.5%), operating pressure (1.0-1.6 MPa), maximum pressure (2.5 MPa), operating temperature (-20 to 80°C), response time (≤0.5 s), control signal (4-20 mA), supply voltage (24 V DC ±10%), body material (316L stainless steel), seal material (PTFE), weight (2.5-8.0 kg), and ingress protection (IP65). These are reference ranges and must be verified for the specific model.

How does the valve achieve precise flow control?

The valve varies the cross-sectional area of the flow passage using a movable element (needle, ball, or gate) connected to an actuator. The actuator position, controlled manually or automatically, adjusts the orifice size, modulating flow resistance and thus the flow rate under system pressure.

What standards are referenced for this valve?

The valve references standards such as ISO 6708 for nominal diameter, IEC 60534-2-3 for flow coefficient, ISO 10791-7 for flow accuracy, ISO 5211 for temperature, IEC 60534-4 for response time, IEC 60381-1 for control signal, IEC 61131-2 for supply voltage, ASTM A276 for body material, ASTM D4894 for seal material, and IEC 60529 for ingress protection. These are verification references and do not imply certification.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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