Editorial Technical Reference

Filling Valve

This page explains how Filling Valve is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A precision component in filling machines that controls the flow of liquid or semi-liquid products into containers.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Filling Valve

Definition
The filling valve is a critical component within filling machines that precisely regulates the transfer of products from supply tanks to individual containers. It ensures accurate volume measurement, prevents spillage, and maintains hygiene standards during the packaging process. This valve is designed for use in industries such as food and beverage, pharmaceuticals, and chemicals, where precise dosing and contamination prevention are essential. The valve operates through pneumatic, mechanical, or servo-driven mechanisms, allowing for flexible integration into various filling line configurations. It is available in nominal diameters from DN15 to DN50, with an operating pressure range of 1.0 to 1.6 MPa, and a flow rate of 15 to 60 L/min depending on product viscosity and fill volume. The sealing class is Class VI per ISO 5208, ensuring no leakage at rated pressure. Repeatability is ±0.5%, critical for consistent fill volumes. The actuation voltage is 24 V DC ±10%, compatible with PLC-controlled filling lines. Operating temperature ranges from -10°C to +80°C, with ingress protection ratings from IP54 to IP65 for washdown environments. Body material is stainless steel 316L (SS316L) per ASTM A276, and seal materials are EPDM or PTFE, chosen based on media compatibility. Weight varies from 2.5 to 8.0 kg depending on size and actuator type. All listed parameters are reference ranges and must be verified with the manufacturer for specific models and applications. Standards mentioned serve as procurement references and do not imply certification. Always confirm model-specific values and standards with the legal manufacturer or supplier before purchase.
Working Principle
The filling valve operates through pneumatic, mechanical, or servo-driven mechanisms to open and close flow channels. When activated, the valve allows product to flow into containers; when closed, it seals the system to prevent leakage and contamination. The valve's design ensures precise control over the flow, enabling accurate fill volumes. The actuation mechanism is triggered by a control signal, typically 24 V DC, which moves the valve stem to open or close the orifice. The sealing mechanism, often using EPDM or PTFE seals, provides a tight shut-off to prevent drips and maintain hygiene. The valve's performance is influenced by factors such as product viscosity, fill volume, and operating pressure, which must be considered during selection and setup.
Common Materials
Stainless Steel 316L, Food-grade PTFE, Medical-grade Silicone
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN15–DN50 mmDetermines flow capacity and connection size.ISO 6708
Flow Rate15–60 L/minDepends on product viscosity and fill volume.
Sealing ClassClass VIEnsures no leakage at rated pressure.ISO 5208
Repeatability±0.5 %Critical for consistent fill volumes.
Actuation Voltage24 V DC ±10% VStandard for PLC-controlled filling lines.IEC 61131-2
Operating Temperature-10–+80 °CAbove 80°C may damage seals.
Ingress ProtectionIP54–IP65IP65 for washdown environments.IEC 60529
Body MaterialSS316LCorrosion-resistant for food and beverage.ASTM A276
Seal MaterialEPDM/PTFEEPDM for water, PTFE for aggressive media.
Weight2.5–8.0 kgVaries with size and actuator type.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Valve Body
    Main housing containing flow channels
    Material: Stainless Steel
  • Actuator
    Mechanism that opens/closes the valve
    Material: Aluminum Alloy
  • Seal Gasket Part
    Prevents leakage at connection points
    Material: Food-grade Rubber
  • Valve Stem
    Moved by the actuator to open or close the orifice.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Filling Valve.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
flow rate: 0.1 to 100 L/min
temperature: -10°C to 120°C
slurry concentration: Up to 60% solids by weight
Media Compatibility
✓ Water-based liquids ✓ Food-grade oils ✓ Pharmaceutical suspensions
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • Required flow rate (L/min)
  • Container fill volume (mL or L)
  • Product viscosity (cP)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Seat and seal degradation
Cause: Abrasive particles in the fluid causing erosion, chemical incompatibility leading to material breakdown, or excessive pressure/temperature beyond design limits
Sticking or binding
Cause: Corrosion buildup on valve stem or internal components, accumulation of debris/scale in the flow path, or improper lubrication leading to increased friction
Maintenance Indicators
  • Visible external leakage around valve stem or body connections
  • Unusual hissing or whistling sounds during operation indicating internal leakage or flow restriction
Engineering Tips
  • Implement regular fluid analysis and filtration to remove abrasive particles and contaminants before they reach the valve
  • Establish a preventive maintenance schedule for cleaning, lubrication, and seal inspection based on operating hours or cycle count rather than waiting for failure

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 5211: Industrial valves - Part-turn actuator attachments ANSI/ASME B16.34: Valves - Flanged, Threaded, and Welding End DIN EN 12266-1: Industrial valves - Testing of metallic valves - Part 1: Pressure tests, test procedures and acceptance criteria - Mandatory requirements

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.02mm
  • Seat flatness: 0.1mm
Quality Inspection
  • Dye Penetrant Test for surface defects
  • Helium Leak Test for sealing integrity

Manufacturers of Filling Valve

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Xiamen Micrava Technology Co., Ltd.
Fujian, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What materials are used for the filling valve?

The body is made of stainless steel 316L (SS316L) per ASTM A276, and seals are available in EPDM or PTFE. Material selection depends on the product being filled and cleaning requirements.

What is the operating pressure range?

The operating pressure range is 1.0 to 1.6 MPa.

Can the valve be used for high-temperature applications?

The operating temperature range is -10°C to +80°C. Above 80°C, seals may be damaged, so verify compatibility with your process.

What is the repeatability of the filling valve?

Repeatability is ±0.5%, which is critical for consistent fill volumes. Actual performance may vary with product viscosity and fill volume.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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