Editorial Technical Reference

Filling Machine

This page explains how Filling Machine is classified within Beverage Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A machine that fills carbonated soft drinks into containers at high speed while maintaining carbonation levels.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Filling Machine

Definition
This filling machine is a specialized component used in beverage manufacturing, designed to fill carbonated soft drinks into bottles, cans, or other containers with high speed and precision. It operates under controlled pressure to prevent carbonation loss, ensuring the product retains its fizz and quality. The machine is built with food-grade materials, including stainless steel 316L for contact parts, food-grade plastics, and sanitary seals, to meet hygiene standards required for food production. It features a pressure-gravity or isobaric filling principle, where containers and filling valves are pressurized with CO₂ to equalize pressure before liquid transfer, minimizing foaming and maintaining carbonation levels. The system integrates container handling, pressurization, filling, and sealing stages in a continuous automated process. Key parameters include a filling speed of 6000–24000 bottles per hour (bph), filling accuracy of ±0.5%, operating pressure of 1.0–1.6 MPa, carbonation retention of ≥98%, and adjustable container diameter (50–110 mm) and height (150–350 mm). The machine requires a three-phase power supply of 380 V AC ±10% (IEC 60038), consumes 5.5–15 kW, operates in temperatures from 0–40°C, and has an ingress protection rating of IP54–IP65 (IEC 60529). Contact parts are made of stainless steel 304/316L (ASTM A240). The machine weighs 1500–5000 kg and has a footprint ranging from 2000×1200×2200 mm to 4000×1800×2800 mm. These values are reference ranges and must be verified with the manufacturer for specific models and applications. The machine is not certified or compliant solely based on listed standards; they serve as procurement references. Always confirm model-specific specifications and standards with the legal manufacturer or supplier.
Working Principle
The filling machine uses a pressure-gravity or isobaric filling principle. Containers and filling valves are pressurized with CO₂ to equalize pressure before liquid transfer. When pressure is balanced, carbonated beverage flows into containers, preventing foaming and maintaining carbonation levels. The system includes container handling, pressurization, filling, and sealing stages in a continuous automated process.
Common Materials
Stainless Steel 316L, Food-grade plastics, Sanitary seals and gaskets
Technical Parameters
ParameterTypical rangeNotes & selection driver
Filling Speed6000–24000 bphDepends on container size and product type
Filling Accuracy±0.5 %Ensures consistent fill volumes
Carbonation Retention≥98 %Maintains CO2 levels during filling
Container Diameter Range50–110 mmAdjustable for different bottle sizes
Container Height Range150–350 mmAdjustable for different bottle heights
Power Supply380 ±10% V ACThree-phase, 50/60 HzIEC 60038
Power Consumption5.5–15 kWDepends on machine size
Operating Temperature0–40 °CFor optimal performance
Ingress ProtectionIP54–IP65Protection against dust and water jetsIEC 60529
Material (Contact Parts)304/316L SSStainless steel for food contactASTM A240
Machine Weight1500–5000 kgDepends on configuration
Footprint (L×W×H)2000×1200×2200–4000×1800×2800 mmVaries with capacity

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Filling Valve
    Controls liquid flow into containers while maintaining pressure equilibrium
    Material: Stainless Steel 316L
  • Pressure Chamber
    Maintains CO₂ pressure environment to prevent carbonation loss
    Material: Stainless Steel 316L
  • Liquid Level Sensor
    Detects and controls fill volume with precision
    Material: Food-grade sensor components
  • CO₂ Supply System
    Provides and regulates carbon dioxide pressure for filling process
    Material: Stainless Steel tubing and regulators

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Filling Machine.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 6 bar (filling pressure), 2-4 bar (typical carbonation pressure)
flow rate: Up to 60,000 containers/hour (depending on container size)
temperature: 5-40°C (operating ambient), 1-10°C (product temperature)
slurry concentration: Not applicable (handles liquid beverages only)
Media Compatibility
✓ Carbonated soft drinks (cola, lemon-lime) ✓ Carbonated water ✓ Carbonated energy drinks
Unsuitable: High-viscosity liquids or products with particulates (e.g., fruit pulps, syrups with solids)
Sizing Data Required
  • Container size and type (e.g., 330ml PET bottle, 500ml can)
  • Required production rate (containers/hour)
  • Carbonation level (volumes of CO2) and required pressure maintenance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Seal leakage
Cause: Wear from abrasive product particles, improper installation, or chemical degradation of seal materials
Nozzle clogging
Cause: Product buildup, crystallization, or foreign material contamination in the filling system
Maintenance Indicators
  • Inconsistent fill volumes or dripping from nozzles during operation
  • Unusual grinding or screeching noises from drive mechanisms or pumps
Engineering Tips
  • Implement regular seal inspection and replacement schedule using materials compatible with product chemistry
  • Establish routine nozzle cleaning protocol and install inline filtration to prevent particulate contamination

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
CE Marking (Machinery Directive 2006/42/EC) ANSI/ASME B46.1 Surface Texture

Quoted from the published standard.

Manufacturing Precision
  • Fill Volume Accuracy: +/-0.5% of target volume
  • Nozzle Alignment: +/-0.1mm from centerline
Quality Inspection
  • Leak Test (Pressure Decay Method)
  • Fill Weight Verification (Statistical Sampling)

Manufacturers of Filling Machine

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

BAOPACK Auto Packaging Machine Co., Ltd.
Foshan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
JAYE INDUSTRY
Huizhou, Guangdong, CN
Founded 2009
CE UL MET ISO 9001:2015 +1
Listed on the company's own website · profile compiled by CNFX from public sources
JOCHAMP
Rui'an, Zhejiang, CN
Founded 2005
CE ISO9001 SGS
Listed on the company's own website · profile compiled by CNFX from public sources
LEVA Packaging Equipment Co., Ltd. (Levapack)
Guangzhou, Guangdong, CN
ISO CE CSA RoHS
Stated by the company · profile compiled by CNFX from public sources
Powertech Auto Parts Co., Ltd.
Qingdao, Shandong, CN
Founded 1995
IATF 16949 ECE R90
Also makes: Brake Pad, Brake Lining, Brake Shoe and 3 more
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Acepack Intelligent Technology Co., Ltd.
Shanghai, Shanghai, CN
Founded 2005
Listed on the company's own website · profile compiled by CNFX from public sources
Zhangjiagang King Machine Tech Co., Ltd.
Zhangjiagang, Jiangsu, CN
200 employees in total staff
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Dahe Packaging Machinery Co., Ltd.
Shanghai, Shanghai, CN
Founded 1997
ISO9001:2015 CE
Listed on the company's own website · profile compiled by CNFX from public sources
Shandong Bihai Packaging Materials Co., Ltd.
Shandong, CN
Stated by the company · profile compiled by CNFX from public sources
Guangdong Coretamp Packaging Technology Co., Ltd.
Foshan, Guangdong, CN
Founded 20127000 m²
CE ISO9001 SGS TÜV Rheinland
Listed on the company's own website · profile compiled by CNFX from public sources
Guangzhou Tech-Long Packaging Machinery Co., Ltd.
Guangzhou, Guangdong, CN
Founded 1998380 technical engineers staff
Stated by the company · profile compiled by CNFX from public sources
Hangzhou Zhongya Machinery Co., Ltd.
Hangzhou, Zhejiang, CN
Founded 19921300+ staff200,000 m²
ISO9001 ISO14000 ISO12000
Stated by the company · profile compiled by CNFX from public sources
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Frequently Asked Questions

What is the typical filling speed range?

The filling speed is typically 6000–24000 bottles per hour (bph), depending on container size and product type. Confirm the exact speed for your specific model and application with the manufacturer.

How does the machine maintain carbonation?

The machine uses an isobaric filling principle where containers and valves are pressurized with CO₂ to equalize pressure before filling. This prevents foaming and ensures carbonation retention of at least 98%.

What materials are used for product contact parts?

Product contact parts are made of stainless steel 304/316L (ASTM A240), along with food-grade plastics and sanitary seals. These materials meet hygiene standards for food-grade production.

What are the electrical requirements?

The machine requires a three-phase power supply of 380 V AC ±10% (IEC 60038), with power consumption ranging from 5.5 to 15 kW depending on machine size. Verify these specifications with the manufacturer for your installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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