Editorial Technical Reference

Pressure Switch

This page explains how Pressure Switch is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A safety and control device that monitors air pressure in an industrial compressor system and automatically activates or deactivates the compressor motor based on preset pressure thresholds.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Pressure Switch

Definition
In an Industrial Air Compressor system, the pressure switch is a critical control component that continuously monitors the air pressure within the receiver tank. Its primary role is to maintain system pressure within a safe and efficient operating range. It automatically stops the compressor motor when the upper pressure limit (cut-out) is reached to prevent over-pressurization and potential damage. Conversely, it restarts the motor when the pressure falls below the lower limit (cut-in) to ensure a consistent supply of compressed air for downstream industrial processes. The switch is designed for use with air and non-corrosive gases, with a media compatibility of NBR (nitrile rubber) for the diaphragm. It features an operating pressure range of 0.1–1.6 MPa, with a set point accuracy of ±0.02 MPa and an adjustable switch differential (hysteresis) of 0.05–0.3 MPa. The maximum pressure is 2.5 MPa; exceeding this may damage the diaphragm. The electrical rating is 10(4)A at 250 V AC (per IEC 60947-5-1), with a single-pole double-throw (SPDT) changeover contact configuration. The operating temperature range is -40 to 85 °C (per IEC 60068-2-1), and the enclosure rating is IP65 (dust-tight and protected against water jets, per IEC 60529). The process connection is a G1/4 male thread (per ISO 228-1). The weight depends on the housing material and ranges from 0.3 to 0.5 kg. Typical housing materials include brass and stainless steel, with a Buna-N (nitrile) diaphragm. These specifications are reference values for directory purposes; always verify model-specific values and standards with the legal manufacturer or supplier before selection and installation.
Working Principle
The pressure switch contains a diaphragm or piston that is mechanically linked to an electrical switch. Changes in system air pressure cause the diaphragm to flex, which moves the linkage. This movement actuates the electrical contacts, either opening (to stop the motor) or closing (to start the motor) the circuit that powers the compressor's drive motor, based on the calibrated pressure setpoints. The switch's differential (hysteresis) determines the pressure difference between cut-in and cut-out points, allowing for adjustable cycling of the compressor.
Common Materials
Brass, Stainless Steel, Buna-N (Nitrile) Diaphragm
Technical Parameters
ParameterTypical rangeNotes & selection driver
Operating Pressure Range0.1–1.6 MPaBelow 0.1 MPa the switch may not actuate reliably
Set Point Accuracy±0.02 MPaTolerance at set point
Switch Differential0.05–0.3 MPaAdjustable hysteresis
Maximum Pressure2.5 MPaExceeding may damage diaphragm
Electrical Rating10(4)A 250 V ACInductive load deratingIEC 60947-5-1
Contact ConfigurationSPDTChangeover contact
Operating Temperature-40–85 °CNon-freezing mediaIEC 60068-2-1
Enclosure RatingIP65Dust-tight and water-jet protectedIEC 60529
Media CompatibilityNBRFor air and non-corrosive gases
Process ConnectionG1/4 inchMale threadISO 228-1
Weight0.3–0.5 kgDepends on housing material

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Diaphragm / Piston Part
    Senses changes in system air pressure and converts them into mechanical movement.
    Material: Buna-N Rubber or Metal
  • Spring Set Part
    Provides the opposing force to the diaphragm. Adjusting the spring tension calibrates the cut-in and cut-out pressure setpoints.
    Material: Spring Steel
  • Electrical Contacts Part
    Opens or closes the motor control circuit based on the position of the mechanical linkage.
    Material: Silver Alloy
  • Housing Part
    Encloses and protects the internal mechanism from dust, moisture, and physical damage.
    Material: Die-Cast Aluminum or Thermoplastic
  • Linkage
    Transfers the diaphragm movement to the electrical contacts.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Pressure Switch.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 150 psi (adjustable set points)
other spec: Response time: <100 ms, Electrical rating: 10A @ 120V AC
temperature: -20°C to 80°C
Media Compatibility
✓ Compressed air ✓ Inert gases (nitrogen, argon) ✓ Non-corrosive industrial gases
Unsuitable: Corrosive media (acids, chlorine) or abrasive slurries
Sizing Data Required
  • Required pressure set point (cut-in/cut-out)
  • System operating pressure range
  • Electrical load (motor current/voltage)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Contact failure
Cause: Electrical arcing, contamination, or mechanical wear leading to poor electrical continuity or sticking contacts
Diaphragm/Seal degradation
Cause: Chemical attack, fatigue from pressure cycling, or temperature extremes compromising pressure sensing integrity
Maintenance Indicators
  • Erratic or inconsistent pressure readings despite stable process conditions
  • Audible chattering or buzzing from the switch during operation
Engineering Tips
  • Install pressure snubbers or pulsation dampeners to reduce rapid pressure cycling and water hammer effects
  • Implement regular calibration checks using certified test equipment and maintain proper environmental sealing against contaminants

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 13849-1: Safety of machinery - Safety-related parts of control systems ANSI/ISA-12.27.01: Requirements for Process Sealing Between Electrical Systems and Flammable or Combustible Process Fluids DIN EN 837: Pressure gauges - Bourdon tube pressure gauges; dimensions, metrology, requirements and testing

Quoted from the published standard.

Manufacturing Precision
  • Set point accuracy: +/- 1% of full scale
  • Repeatability: +/- 0.5% of full scale
Quality Inspection
  • Pressure cycling test: 100,000 cycles at rated pressure
  • Leak test: Helium mass spectrometry at 1.5 times maximum working pressure

Manufacturers of Pressure Switch

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

BCST Group
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
LEFOO Industrial Co., Ltd.
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Miracle
Zhengzhou, Henan, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Nanjing Wotian Technology Co., Ltd.
Beijing, CN
Listed on the company's own website · profile compiled by CNFX from public sources
NINGBO BEILUN GC-BOB INSTRUMENT CO.,LTD.
Ningbo, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
ORR Sensor Co., Ltd.
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai LEEG Instruments
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Ziasiot Technology
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
SVL Electric
Jiangsu, CN
Also makes: Feed Box, Circuit Breaker, Aluminum Cable Gland and 5 more
Listed on the company's own website · profile compiled by CNFX from public sources
Wassermann Pump
Zhejiang, CN
Also makes: Circulation Pump, Pressure Pump, Water Pump and 9 more
Listed on the company's own website · profile compiled by CNFX from public sources
Xi'an Chinastar M&C Limited.
Shaanxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Xi'an Yunyi Instrument Co., Ltd.
Shaanxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
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Frequently Asked Questions

What is the operating pressure range of this pressure switch?

The operating pressure range is 0.1–1.6 MPa, as listed in the directory. However, below 0.1 MPa the switch may not actuate reliably. Always verify the exact range for your specific model with the manufacturer.

What is the maximum pressure the switch can withstand?

The maximum pressure is 2.5 MPa. Exceeding this value may damage the diaphragm. Ensure your system does not exceed this limit.

What is the electrical rating and contact configuration?

The electrical rating is 10(4)A at 250 V AC, with a single-pole double-throw (SPDT) changeover contact. This is per IEC 60947-5-1. Confirm compatibility with your motor's electrical requirements.

What is the enclosure rating and temperature range?

The enclosure rating is IP65, meaning it is dust-tight and protected against water jets. The operating temperature range is -40 to 85 °C. These are reference values; check with the manufacturer for your specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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